Inverted tooth chain sprocket with frequency modulated meshing
View Patent ↗A sprocket includes teeth defined relative to respective tooth centers spaced evenly about an axis of rotation. An inverted tooth chain includes rows of links each structured for inside flank engagement with the sprocket, with leading inside flanks of each row projecting outwardly relative to the trailing outside flanks of a preceding row. The leading inside flanks of each row are positioned to make initial meshing contact with an engaging flank of one of the sprocket teeth. At least some of the teeth are standard teeth and other ones of the teeth are flank-relieved teeth. The engaging flanks of the flank-relieved teeth are negatively offset as compared to the engaging flanks of the standard teeth measured relative to their respective tooth centers. The root surfaces leading the flank-relieved teeth are raised relative to the root surfaces leading the standard teeth.
1. An inverted tooth chain drive system comprising:
a sprocket supported for rotation about an axis of rotation and comprising a plurality of teeth defined relative to respective tooth centers, said tooth centers spaced evenly in a circumferential arrangement about said axis of rotation, each of said plurality of teeth comprising an engaging flank, wherein at least some of said teeth are standard teeth and other ones of said teeth are flank-relieved teeth, said engaging flanks of said flank-relieved teeth being negatively offset relative to their respective tooth centers as compared to said engaging flanks of said standard teeth relative to their respective tooth centers, said plurality of teeth separated from each other by respective root surfaces, with the respective root surface adjacent and leading the engaging flank of each flank-relieved tooth in terms of a direction of rotation of said sprocket being a raised root surface that is located radially outward as compared to the respective root surface adjacent and leading each standard tooth in terms of said direction of rotation of said sprocket;
an inside flank engagement inverted tooth chain engaged with the sprocket and comprising a plurality of rows of links each structured for inside flank engagement with the sprocket, with leading inside flanks of each row projecting outwardly relative to the trailing outside flanks of a preceding row;
wherein initial meshing engagement between said chain and one of said standard teeth or one of said flank-relieved teeth includes initial contact between the tooth engaging flank and the leading inside flanks of a meshing chain row;
wherein, upon said inverted tooth chain fully meshing with one of said standard teeth, said trailing outside flanks of said chain contact the engaging flank of the standard tooth and toes of said chain are spaced from said root surface adjacent and leading said standard tooth; and,
wherein, upon said inverted tooth chain fully meshing with one of said flank-relieved teeth, said trailing outside flanks of said chain are spaced from the engaging flank of the flank-relieved tooth and the toes of said chain are in root contact with said raised root surface adjacent and leading said flank-relieved tooth.
2. The inverted tooth chain drive system as set forth in claim 1 , wherein each of said raised root surfaces slopes inwardly toward said axis of rotation as said raised root surface extends forwardly away from said engaging flank of said flank-relieved tooth toward a leading sprocket tooth.
3. The inverted tooth chain drive system as set forth in claim 1 , wherein said inverted tooth chain defines a chain pitch that is greater than a theoretical minimum chain pitch required for said chain to wrap said sprocket.
4. The inverted tooth chain drive system as set forth in claim 1 , wherein each of said flank-relieved teeth is defined with one of at least two different flank-relieved tooth profiles, wherein said at least two different flank-relieved tooth profiles are defined with said engaging flanks thereof negatively offset a different amount as compared to each other and the engaging flanks of said standard teeth.
5. A sprocket adapted to mesh with an inside flank engagement inverted tooth chain, said sprocket comprising:
a plurality of teeth defined relative to respective tooth centers, wherein the tooth centers are spaced evenly in a circumferential arrangement about an axis of rotation, each of said plurality of teeth comprising an engaging flank, wherein at least some of said teeth are standard teeth and other ones of said teeth are flank-relieved teeth, said engaging flanks of said flank-relieved teeth being negatively offset relative to their respective tooth centers as compared to said engaging flanks of said standard teeth, said plurality of teeth separated from each other by respective root surfaces, with the respective root surface adjacent and leading the engaging flank of each flank-relieved tooth being a raised root surface that is located radially outward as compared to the respective root surface adjacent and leading each standard tooth;
wherein each of said raised root surfaces slopes inwardly toward said axis of rotation as said raised root surface extends forwardly away from said engaging flank of said flank-relieved tooth toward a leading sprocket tooth.
6. The sprocket as set forth in claim 5 , wherein each of said flank-relieved teeth is defined with one of at least two different flank-relieved tooth profiles, wherein said at least two different flank-relieved tooth profiles are defined with said engaging flanks thereof negatively offset relative to their respective tooth centers by a different amount as compared to each other and as compared to said engaging flanks of said standard teeth.