Apparatus and method for bending and/or tempering glass
View Patent ↗An apparatus and method for bending and/or tempering glass substrate(s) are provided. The amount of near-IR radiation which reaches the glass to be bent and/or tempered is limited (e.g., via filtering or any other suitable technique). Thus, the IR radiation (used for heating the glass) which reaches the glass to be bent and/or tempered includes mostly mid-IR and/or far-IR radiation, and not much near-IR. In such a manner, coating(s) provided on the glass can be protected and kept at lower temperatures so as to be less likely to be damaged during the bending and/or tempering process. Heating efficiency can be improved. A ceramic (e.g., aluminosilicate) filter or baffle may be used in certain embodiments in order to reduce the amount of mid-IR and/or far-IR radiation reaching the glass to be tempered and/or bent.
1. A method of bending glass, the method comprising:
providing a glass substrate having a solar control coating thereon;
providing a heating layer comprising ceramic between the glass substrate and a heating element;
directing IR radiation at the glass substrate from the heating layer comprising ceramic in order to heat the glass substrate to a temperature of at least about 550 degrees C., thereby causing the glass substrate to bend; and
wherein less than about 30% of the IR radiation reaching the glass substrate is at wavelengths from 0.7 to 3.0 μm.
2. The method of claim 1 , wherein the heating layer is at least part of a near-IR filter.
3. The method of claim 2 , wherein the near-IR filter comprises a silicate.
4. The method of claim 3 , wherein the near-IR filter comprises aluminosilicate.
5. The method of claim 1 , wherein less than about 20% of the IR radiation reaching the glass substrate is at wavelengths from 0.7 to 3.0 μm.
6. The method of claim 1 , wherein from about 0–5% of the IR radiation reaching the glass substrate is at wavelengths from 0.7 to 3.0 μm.
7. The method of claim 1 , wherein an emitting portion of the heating layer has an emissivity of at least about 0.4 for at least some IR wavelengths in the range of from 5 to 8 μm, and an emissivity of less than 0.45 for all wavelengths from 0.9 to 3 μm.
8. A method of bending and/or tempering a glass substrate, the method comprising:
supporting at least part of the glass substrate during bending and/or tempering;
generating heat via at least one heating element; and
during the bending and/or tempering, at least one near-IR filter filtering out at least some near-IR radiation before it reaches the glass substrate to be bent and/or tempered, the near-IR filter for reducing the amount of near-IR radiation that reaches the glass substrate to be bent and/or tempered during the process of bending and/or tempering the glass substrate.
9. The method of claim 8 , wherein the near-IR filter comprises a silicate.
10. The method of claim 8 , wherein the near-IR filter comprises aluminosilicate.
11. The method of claim 8 , wherein an emitting portion of the near-IR filter has an emissivity of at least about 0.4 at all IR wavelengths from 5 to 8 μm, and an emissivity of less than 0.45 at all wavelengths from 0.9 to 3 μm.
12. The method of claim 8 , wherein an emitting portion of the near-IR filter has an emissivity of at least about 0.4 for at least some IR wavelengths in the range of from 5 to 8 μm, and an emissivity of less than 0.45 for all wavelengths from 0.9 to 3 μm.
13. The method of claim 8 , wherein the emitting portion of the near-IR filter has an emissivity of at least about 0.7 for at least some IR wavelengths in the range of from 5 to 8 μm, and an emissivity of less than 0.35 for all wavelengths from 0.9 to 3 μm.