IP Library Granted Patent US 8,004,141
Granted Patent B2
US 8,004,141 · App. 11/210,886 · Granted Aug 23, 2011

Two-phase brushless DC motor

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Quick Facts
Patent No.
US 8,004,141
App. No.
11/210,886
Granted
Aug 23, 2011
Kind
B2
Abstract

The present invention relates to a two-phase brushless DC motor which can increase a pemerance coefficient of a rotor to the maximum to thereby improve efficiency and starting feature of the motor, and to reduce torque ripple and noise thereof. The brushless motor of the present invention includes a two-phase winding stator having 4×n winding poles and auxiliary poles provided between the winding poles, and a rotor constituted by 6×n permanent magnet rotating poles having divided angle. Auxiliary poles between the stator poles can be provided. The two-phase brushless motor of the present invention can be driven by a control device for the two-phase motor which can transform electric power and rectify electronically.

Claims (39)

1. A 2-phase electric motor comprising:

a stator comprising a plurality of electromagnetic poles and a plurality of auxiliary poles, wherein the plurality of electromagnetic poles are provided in a multiple of four, wherein first and second electromagnetic poles are positioned opposite each other and wherein third and fourth electromagnetic poles are positioned opposite each other, wherein the plurality of auxiliary poles are provided in a multiple of four, wherein at least one of the auxiliary poles is interposed between two of the electromagnetic poles that are angularly closest to each other among the plurality of electromagnetic poles;

a rotor comprising a plurality of permanent magnet poles configured to magnetically interact with the electromagnetic poles and the auxiliary poles so as to rotate the rotor relative to the stator, wherein the plurality of permanent magnet poles are provided in a multiple of six; and

wherein each auxiliary pole comprises a tapered portion tapered in a radial direction of the rotor and has an angular width of about 30° throughout the tapered portion from a distal end to a proximal end thereof;

wherein the first electromagnetic pole has at least a first winding associated therewith and the second electromagnetic pole has at least a second winding associated therewith, and wherein the second windings are electrically connected to each other and are configured to receive a first electric signal;

wherein the third electromagnetic pole has at least a third winding associated therewith and the fourth electromagnetic pole has at least a fourth winding associated therewith, wherein the third and fourth windings are electrically connected to each other and are configured to receive a second electric signal,

wherein each of the first and second electric signals has 3 cycles per revolution of the rotor,

wherein the first and second electric signals have a phase difference of about 30°.

2. The motor of claim 1 , wherein a first one of the auxiliary pole immediately neighboring the first electromagnetic pole is spaced from the first electromagnetic pole.

3. The motor of claim 1 , wherein each auxiliary pole does not comprise a winding that is configured to carry an electric signal while operating the motor.

4. The motor of claim 1 , wherein the electromagnetic poles and the auxiliary poles are integrated in a single piece.

5. The motor of claim 1 , wherein each permanent magnetic pole has a substantially identical angular width about a rotational axis of the rotor.

6. The motor of claim 1 , further comprising:

a first sensor positioned adjacent to the first electromagnetic pole and configured to sense the rotor's position relative to the first electromagnetic pole; and

a second sensor positioned adjacent to the second electromagnetic pole and configured to sense the rotor's position relative to the second electromagnetic pole.

7. A 2-phase electric motor comprising:

a stator comprising a plurality of electromagnetic poles and a plurality of auxiliary poles, wherein the plurality of electromagnetic poles are provided in a multiple of four, wherein first and second electromagnetic poles are positioned opposite each other and wherein third and fourth electromagnetic poles are positioned opposite each other, wherein the plurality of auxiliary poles are provided in a multiple of four, wherein at least one of the auxiliary poles is interposed between two of the electromagnetic poles that are angularly closest to each other among the plurality of electromagnetic poles;

a rotor comprising a plurality of permanent magnet poles configured to magnetically interact with the electromagnetic poles and the auxiliary poles so as to rotate the rotor relative to the stator, wherein the plurality of permanent magnet poles are provided in a multiple of six; and

wherein two of the auxiliary poles that are angularly closest to each other among the plurality of auxiliary poles are apart from each other with an angular gap therebetween, wherein the angular gap is about the same as an angular width of each permanent magnet pole of the rotor;

wherein each auxiliary pole comprises a tapered portion tapered in a radial direction of the rotor and has an angular width of about 30° throughout the tapered portion from a distal end to a proximal end thereof;

wherein the first electromagnetic pole has at least a first winding associated the and the second electromagnetic pole has at least a second winding associated therewith, wherein the first and second windings are electrically connected to each other and are configured to receive a first electric signal;

wherein the third electromagnetic pole has at least a third winding associated therewith and the fourth electromagnetic pole has at least a fourth winding associated therewith, wherein the third and fourth windings are electrically connected to each other and are configured to receive a second electric signal,

wherein each of the first and second electric signals has 3 cycles per revolution of the rotor,

wherein the first and second electric signals have a phase difference of about 30°.

8. The motor of claim 7 , wherein a first one of the electromagnetic poles comprises a surface facing the rotor, wherein the surface has an angular width smaller than 60° about a rotational axis of the rotor.

9. The motor of claim 7 , wherein a first one of the auxiliary poles comprises a surface facing the rotor, wherein the surface has an angular width smaller than 30° about a rotational axis of the rotor.

10. The motor of claim 7 , wherein each permanent magnetic pole has a substantially identical angular width about a rotational axis of the rotor.

11. The motor of claim 7 , further comprising:

a first sensor positioned adjacent to a first one of the electromagnetic poles and configured to sense the rotor's position relative to the first electromagnetic pole; and

a second sensor positioned adjacent to a second one of the electromagnetic poles and configured to sense the rotor's position relative to the second electromagnetic pole.

12. The motor of claim 7 , wherein a first one of the auxiliary pole immediately neighboring the first electromagnetic pole is spaced from the first electromagnetic pole.

13. A 2-phase electric motor comprising:

a stator comprising a plurality of electromagnetic poles and a plurality of auxiliary poles, wherein the plurality of electromagnetic poles are provided in a multiple of four, wherein first and second electromagnetic poles are positioned opposite each other and wherein third and fourth electromagnetic poles are positioned opposite each other, wherein the plurality of auxiliary poles are provided in a multiple of four, wherein at least one of the auxiliary poles is interposed between two of the electromagnetic poles that are angularly closest to each other among the plurality of electromagnetic poles;

a rotor comprising a plurality of permanent magnet poles configured to magnetically interact with the electromagnetic poles and the auxiliary poles so as to rotate the rotor relative to the stator, wherein the plurality of permanent magnet poles are provided in a multiple of six; and

wherein each auxiliary pole comprises a tapered portion tapered in a radial direction of the rotor and has an angular width of about 30° throughout the tapered portion from a distal end to a proximal end thereof;

wherein the first electromagnetic pole has at least a first winding associated therewith, and the second electromagnetic pole has at least a second winding associated therewith, wherein the first and second windings are electrically connected to each other and are configured to receive a first electric signal;

wherein the third electromagnetic pole has at least a third winding associated therewith and the fourth electromagnetic pole has at least a fourth winding associated therewith, wherein the third and fourth windings are electrically connected to each other and are configured to receive a second electric signal,

wherein each of the first and second electric signals has 3 cycles per revolution of the rotor,

wherein the first and second electric signals have a phase difference of about 30°.

Assignments (16)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2017
From: VERDE SMART MOTORS, INC.
To: BLUFFTON MOTOR WORKS, LLC
Reel/Frame 043039/0418 →
RELEASE OF SECURITY INTEREST Recorded Jul 14, 2015
From: SAIL VENTURE PARTNERS II, L.P.; SAIL 2010 CO-INVESTMENT PARTNERS, L.P.; SAIL HOLDINGS, LLC; SAIL SUSTAINABLE LOUISIANA, LIMITED PARTNERSHIP; MUNICIPAL EMPLOYEES' RETIREMENT SYSTEM OF LOUISIANA; FOREVER 7 LLC
To: SNTECH, INC.
Reel/Frame 036104/0922 →
RELEASE OF SECURITY INTEREST Recorded Jul 14, 2015
From: GREENER CAPITAL PARTNERS II, L.P.; SAIL VENTURE PARTNERS II, L.P.; SAIL 2010 CO-INVESTMENT PARTNERS, L.P.; SAIL HOLDINGS, LLC; FOREVER 7 LLC; SAIL SUSTAINABLE LOUISIANA, LIMITED PARTNERSHIP; MUNICIPAL EMPLOYEES' RETIREMENT SYSTEM OF LOUISIANA
To: SNTECH, INC.
Reel/Frame 036105/0828 →
RELEASE OF SECURITY INTEREST Recorded Jul 14, 2015
From: ROLAND, BRENT
To: SNTECH, INC.
Reel/Frame 036163/0054 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2015
From: SNTECH, INC.
To: VERDE SMART MOTORS, INC.
Reel/Frame 035575/0526 →
RELEASE OF SECURITY INTEREST Recorded Jan 10, 2014
From: SAIL 2011 CO-INVESTMENT PARTNERS, L.P.; NAVITAS CAPITAL I, LP; ERGO STRATEGIC PARTNERS II, LLC; ROBERT MARSHALL FAMILY LIMITED PARTNERSHIP; CARNEGIE, DON J.; ST. GEORGE, ARDELLE C.
To: SNTECH, INC.
Reel/Frame 031943/0414 →
RELEASE OF SECURITY INTEREST Recorded Jan 10, 2014
From: AVIDBANK CORPORATE FINANCE, A DIVISION OF AVIDBANK
To: SNTECH, INC.
Reel/Frame 031942/0907 →
RELEASE OF SECURITY INTEREST Recorded Jan 10, 2014
From: SAIL 2011 CO-INVESTMENT PARTNERS, L.P.; NAVITAS CAPITAL I, LP; ERGO STRATEGIC PARTNERS II, LLC; ROBERT MARSHALL FAMILY LIMITED PARTNERSHIP; CARNEGIE, DON J.; ST. GEORGE, ARDELLE C.
To: SNTECH, INC.
Reel/Frame 031943/0193 →
CHANGE OF NAME Recorded Jan 10, 2014
From: LOUISIANA SUSTAINABILITY FUND
To: SAIL SUSTAINABLE LOUISIANA, LIMITED PARTNERHIP
Reel/Frame 031969/0787 →
SECURITY AGREEMENT Recorded Nov 27, 2013
From: SNTECH INC.; SNTECH CO., LTD.
To: ROLAND, BRENT
Reel/Frame 031737/0012 →
FOURTH AMENDMENT TO PATENT SECURITY AGREEMENT Recorded Jun 5, 2012
From: SNTECH, INC.
To: GREENER CAPITAL PARTNERS II, L.P.; SAIL VENTURE PARTNERS II, L.P.; SAIL 2011 CO-INVESTMENT PARTNERS, L.P.; SAIL 2010 CO-INVESTMENT PARTNERS, L.P.; SAIL HOLDINGS, LLC; FOREVER 7 LLC; LOUISIANA SUSTAINABILITY FUND; MUNICIPAL EMPLOYEES' RETIREMENT SYSTEM OF LOUISIANA; NAVITAS CAPITAL I, LP; ERGO STRATEGIC PARTNERS II, LLC; ROBERT MARSHALL FAMILY LIMITED PARTNERSHIP; CARNEGIE, DON J.; ST.GEORGE, ARDELLE C.
Reel/Frame 028324/0930 →
SECURITY AGREEMENT Recorded May 7, 2012
From: SNTECH, INC.
To: SAIL VENTURE PARTNERS II, L.P.; SAIL 2010 CO-INVESTMENT PARTNERS, L.P.; SAIL 2011 CO-INVESTMENT PARTNERS, L.P.; SAIL HOLDINGS, LLC; LOUISIANA SUSTAINABILITY FUND; MUNICIPAL EMPLOYEES' RETIREMENT SYSTEM OF LOUISIANA; NAVITAS CAPITAL I, LP; ERGO STRATEGIC PARTNERS II, LLC; ROBERT MARSHALL FAMILY LIMITED PARTNERSHIP; FOREVER 7 LLC; CARNEGIE, DON J.; ST.GEORGE, ARDELLE C.
Reel/Frame 028170/0001 →
SECURITY AGREEMENT Recorded Feb 15, 2012
From: SNTECH, INC.
To: AVIDBANK CORPORATE FINANCE, A DIVISION OF AVIDBANK
Reel/Frame 027707/0306 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2011
From: JEUNG, YOUNG CHUN
To: SNTECH INC.
Reel/Frame 026468/0396 →
RELEASE OF SECURITY INTEREST Recorded Jul 22, 2009
From: SAIL VENTURE PARTNERS, L.P.
To: SNTECH, INC.
Reel/Frame 022990/0258 →
SECURITY AGREEMENT Recorded Aug 14, 2007
From: SNTECH, INC.
To: SAIL VENTURE PARTNERS, L.P.
Reel/Frame 019690/0429 →