IP Library Granted Patent US 7,227,181
Granted Patent B2
US 7,227,181 · App. 11/216,163 · Granted Jun 5, 2007

Organic light emitting device and method of fabricating the same

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Quick Facts
Patent No.
US 7,227,181
App. No.
11/216,163
Granted
Jun 5, 2007
Kind
B2
Abstract

An organic light emitting device, and method of fabricating the same, in which a data line, a power line, or a data line and a power line of a unit pixel region are formed in a trench formed in an insulating layer. A first pixel electrode overlaps the trench.

Claims (96)

1. An organic light emitting device, comprising:

a substrate; and

a plurality of unit pixel regions formed on the substrate,

wherein a unit pixel region includes a scan line, a data line, an insulating layer, and a first electrode,

wherein a portion of the data line is formed within a trench formed in the insulating layer, and a portion of the first electrode overlaps the trench.

2. The organic light emitting device of claim 1 , wherein the unit pixel region further comprises:

a first thin film transistor (TFT) and a second TFT;

an organic layer including at least an organic emission layer;

a second electrode;

a capacitor; and

a power line.

3. The organic light emitting device of claim 2 , wherein:

the scan line, the data line, and a bottom electrode of the capacitor are coupled with the first TFT;

a top electrode of the capacitor, the power line, and the first electrode are coupled with the second TFT; and

the top electrode of the capacitor is coupled with the power line.

4. The organic light emitting device of claim 1 , further comprising a planarization layer and a passivation layer below the first electrode.

5. The organic light emitting device of claim 4 , wherein the planarization layer and the passivation layer together are less than 2.0 μm thick.

6. The organic light emitting device of claim 1 , wherein a distance between a top surface of the data line and a bottom surface of the first electrode is 2.0 μm or more.

7. The organic light emitting device of claim 1 , wherein:

the unit pixel region further comprises a thin film transistor (TFT); and

the trench is simultaneously formed when forming a contact hole for a source electrode and a drain electrode of the TFT.

8. The organic light emitting device of claim 1 , wherein the insulating layer comprises an interlayer insulating layer, a gate insulating layer, and a buffer layer.

9. The organic light emitting device of claim 8 , wherein:

the interlayer insulating layer is about 2,000 Å to 6,000 Å thick;

the gate insulating layer is about 500 Å to 2,000 Å thick; and

the buffer layer is about 1,000 Å to 6,000 Å thick.

10. The organic light emitting device of claim 1 , wherein the trench is about 6,000 Å to 8,000 Å deep.

11. The organic light emitting device of claim 1 , wherein a distance from a bottom surface of the trench to a bottom surface of the first electrode is 2.0 μm or more.

12. An organic light emitting device comprising:

a substrate; and

a plurality of unit pixel regions formed on the substrate,

wherein a unit pixel region includes a scan line, a data line, a power line, an insulating layer, and a first electrode,

wherein a portion of the power line of an n th unit pixel region and a portion of the data line of an (n+1) th unit pixel region are formed within a trench formed in the insulating layer, and a portion of the first electrode overlaps the trench.

13. The organic light emitting device of claim 12 , wherein the unit pixel region further comprises:

a first thin film transistor (TFT) and a second TFT;

an organic layer including at least an organic emission layer;

a second electrode; and

a capacitor.

14. The organic light emitting device of claim 13 , wherein:

the scan line, the data line, and a bottom electrode of the capacitor are coupled with the first TFT;

a top electrode of the capacitor, the power line, and the first electrode are coupled with the second TFT; and

the top electrode of the capacitor is coupled with the power line.

15. The organic light emitting device of claim 12 , further comprising a planarization layer and a passivation layer below the first electrode.

16. The organic light emitting device of claim 15 , wherein the planarization layer and the passivation layer together are less than 2.0 μm thick.

17. The organic light emitting device of claim 12 , wherein a distance between a top surface of the data line and a bottom surface of the first electrode is 2.0 μm or more.

18. The organic light emitting device of claim 12 , wherein:

the unit pixel region further comprises a thin film transistor (TFT); and

the trench is simultaneously formed when forming a contact hole for a source electrode and a drain electrode of the TFT.

19. The organic light emitting device of claim 12 , wherein the insulating layer comprises an interlayer insulating layer, a gate insulating layer, and a buffer layer.

20. The organic light emitting device of claim 19 , wherein:

the interlayer insulating layer is about 2,000 Å to 6,000 Å thick;

the gate insulating layer is about 500 Å to 2,000 Å thick; and

the buffer layer is about 1,000 Å to 6,000 Å thick.

21. The organic light emitting device of claim 12 , wherein the trench is about 6,000 Å to 8,000 Å deep.

22. The organic light emitting device of claim 12 , wherein a distance from a bottom surface of the trench to a bottom surface of the first electrode is 2.0 μm or more.

23. A method of fabricating an organic light emitting device, comprising:

preparing a substrate;

forming a buffer layer, a gate insulating layer, and an interlayer insulating layer on the substrate;

forming a trench in the buffer layer, the gate insulating layer, and the interlayer insulating layer; and

forming a portion of a data line within the trench.

24. A method of fabricating an organic light emitting device, comprising:

preparing a substrate;

forming a buffer layer, a gate insulating layer, and an interlayer insulating layer on the substrate;

forming a trench in the buffer layer, the gate insulating layer, and the interlayer insulating layer; and

forming a portion of a data line and a portion of a power line neighboring the data line within the trench.

25. An organic light emitting device, comprising:

a substrate;

a plurality of unit regions, where a unit region is defined by a scan line, a data line, and a power line formed on the substrate;

a first thin film transistor (TFT), a second TFT, and a capacitor within the unit region;

a first electrode coupled with the second TFT; and

an organic layer, including at least an organic emission layer, and a second electrode formed on the first electrode,

wherein a portion of the data line and a portion of the power line are formed within a trench in an insulating layer, and

wherein the first electrode is formed within one unit region in a first pixel row and across two unit regions in a second pixel row.

26. The organic light emitting device of claim 25 , wherein the portion of the data line and the portion of the power line formed within the trench are larger than a region of the data line and a region of the power line that are overlapped by the first electrode.

27. The organic light emitting device of claim 25 , wherein the first electrode is one pixel electrode of red, green, and blue color unit pixels.

28. The organic light emitting device of claim 25 , wherein the insulating layer comprises an interlayer insulating layer, a gate insulating layer, and a buffer layer.

29. The organic light emitting device of claim 28 , wherein:

the interlayer insulating layer is about 2,000 Å to 6,000 Å thick;

the gate insulating layer is about 500 Å to 2,000 Å thick; and

the buffer layer is about 1,000 Å to 6,000 Å thick.

30. The organic light emitting device of claim 25 , further comprising a planarization layer and a passivation layer below the first electrode.

31. The organic light emitting device of claim 30 , wherein the planarization layer and the passivation layer together are less than 2.0 μm thick.

32. The organic light emitting device of claim 25 , wherein a distance between a top surface of the data line and a bottom surface of the first electrode is 2.0 μm or more.

33. The organic light emitting device of claim 25 , wherein the trench is simultaneously formed when forming a contact hole for a source electrode and a drain electrode of the TFT.

34. The organic light emitting device of claim 25 , wherein the trench is about 6,000 Å to 8,000 Å deep.

35. The organic light emitting device of claim 25 , wherein a distance from a bottom surface of the trench to a bottom surface of the first electrode is 2.0 μm or more.

36. A method of fabricating an organic light emitting device, comprising:

preparing a substrate;

forming a buffer layer on the substrate;

forming a gate insulating layer on the buffer layer;

forming a scan line and an interlayer insulating layer on the gate insulating layer;

etching at least one of the interlayer insulating layer, the buffer layer and the gate insulating layer to form a trench;

forming a portion of a data line and a portion of a power line within the trench;

forming a first pixel electrode formation material on the substrate; and

patterning the first pixel electrode formation material to form a first pixel electrode in one unit region in a first pixel row and across two unit regions in a second pixel row,

wherein a unit region is defined by the scan line, the data line, and the power line.

Assignments (1)
MERGER Recorded Aug 29, 2012
From: SAMSUNG MOBILE DISPLAY CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 028868/0955 →