Six-sided corrugated rollover cushion
View Patent ↗A rollover shipping cushion is presented. The cushion is formed by folding, in a specific manner, a single sheet of die-cut corrugated fiberboard to create the cushion. When properly folded, the cushion includes a central shipping cavity that is surrounded by shock-absorbing tubes on all six sides of the central shipping cavity.
1. A rollover shipping cushion comprising:
a single piece of foldable material composed of:
a central sheet;
a first end assembly and a second end assembly attached to the central sheet, wherein each end assembly includes:
a top tube sheet composed of:
a first tab and a second side extending away from a first side and a second side of the top tube sheet, and
an end tab extending away from an end of the top tube sheet; and
a top lid sheet;
a first side assembly and a second side assembly attached to the central sheet, wherein each side assembly includes:
a bottom tube sheet having a bottom tube locking tab, wherein the bottom tube sheet has a width that is narrow enough to slide through a bottom tube slot in the central sheet, and
a side tube sheet having a first support tab and a second support tab;
wherein, when folded, the single piece of foldable material forms a rollover shipping cushion that includes:
a first top tube and a second top tube formed from top tube sheets of the first and second end assemblies,
a first bottom tube and a second bottom tube formed from bottom tube sheets of the first and second side assemblies,
a first side tube and a second side tube formed from side tube sheets of the first side assembly and the second side assembly,
a first end cushion and a second end cushion formed by top lid sheets of the first end assembly and the second end assembly folding around ends of the first and second side tubes, and
a central shipping cavity formed by:
the central sheet,
the first and second side tubes, and
the top lid sheets wrapping across ends of the first and second side tubes.
2. The rollover shipping cushion of claim 1 , wherein the cushion is made of corrugated fiberboard.
3. The rollover shipping cushion of claim 2 , wherein the rollover shipping cushion is sized to fit snugly within a shipping box, and wherein the rollover shipping cushion provides a space cushion between an item within the shipping cavity and all corners of the shipping box.