IP Library Granted Patent US 7,998,608
Granted Patent B2
US 7,998,608 · App. 11/230,282 · Granted Aug 16, 2011

Lithium secondary battery

Assignee: NGK Insulators, Ltd.
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Quick Facts
Patent No.
US 7,998,608
App. No.
11/230,282
Granted
Aug 16, 2011
Kind
B2
Abstract

A lithium secondary battery including: an inner electrode member having electrode plates (cathode plate and anode plate) of a metal foil as a constituting element, and being formed by winding or laminating electrode plates; and a battery case for housing the inner electrode member. A gas release channel capable of releasing a gas to the outside of the battery case is formed by deformation of the inner electrode member by a function of a raised inner pressure when the inner pressure of the battery case rises to a predetermined pressure or more due to the gas generated inside the inner electrode member. The lithium secondary battery can smoothly release the gas generated inside the inner electrode member without being retained therein before the gas reaches a pressure releasing mechanism; thus, it is superior in safety and has a high energy density.

Claims (29)

1. A lithium secondary battery comprising:

an inner electrode member having wound or laminated electrode plates of a metal foil; and

a battery case for housing the inner electrode member,

wherein when an inner pressure of the battery case rises to a predetermined pressure or more by a gas generated inside the inner electrode member, predetermined portions of the metal foil break to form a gas release channel which allows the release of the gas to the outside of the battery case.

2. The lithium secondary battery according to claim 1 , wherein at least a part of the gas release channel is formed inside the inner electrode member in a direction vertical to the surface of the inner electrode member onto which the electrode plate is wound or laminated.

3. The lithium secondary battery according to claim 1 , wherein the inner electrode member further has a core member onto which the electrode plate is wound or laminated.

4. The lithium secondary battery according to claim 3 , wherein the core member is shaped to have a predetermined inner space and one or more through-holes formed to communicate with the inner space, and

the metal foil in the vicinity of the through-hole is broken to form a hole, and

the gas release channel is formed which allows the release of the gas to the outside of the battery case through the hole, the through-hole, and the inner space by the function of the raised inner pressure in the case where the inner pressure rises to the predetermined or more pressure.

5. The lithium secondary battery according to claim 3 , wherein the core member is provided with one or more groove portions which extend to at least one end portion of the core member, and

the metal foil in the vicinity of the groove portion is broken to form a hole, and

the gas release channel is formed which allows the release of the gas to the outside of the battery case through the hole and the groove portion by the function of the raised inner pressure in the case where the inner pressure rises to the predetermined or more pressure.

6. The lithium secondary battery according to claim 3 , wherein the core member is provided with two or more core member elements having hollow portions and disposed in such a manner that gap portions having predetermined intervals are formed between the respective core member elements and the hollow portions communicate with each other, and

the metal foil in the vicinity of the gap portion is broken to form a hole, and

the gas release channel is formed which allows the release of the gas to the outside of the battery case through the hole, the gap portion, and the hollow portions by the function of the raised inner pressure in the case where the inner pressure rises to the predetermined or more pressure.

7. The lithium secondary battery according to claim 1 , further comprising: a first exterior member which is disposed between the inner electrode member and the battery case and which has a predetermined inner space and which is provided with one or more through-holes which communicate with the inner space,

wherein the metal foil in the vicinity of the through-hole is broken to form a hole, and

the gas release channel is formed which allows the release of the gas to the outside of the battery case through the hole, the through-hole, and the inner space by the function of the raised inner pressure in the case where the inner pressure rises to the predetermined or more pressure.

8. The lithium secondary battery according to claim 1 , wherein a strength (F 1 ) of the battery case against pressure and a strength (F 2 ) of the portion of the metal foil against pressure in which the hole is formed satisfy a relation of F 2 <F 1 .

9. A lithium secondary battery comprising:

an inner electrode member having wound or laminated electrode plates of a metal foil;

a battery case for housing the inner electrode member,

wherein when an inner pressure of the battery case rises to a predetermined pressure of more by a gas generated inside the inner electrode member, the inner electrode member is expanded and deformed in a thickness direction of the electrode plate, and a space portion is formed between the electrode plates disposed adjacent to each other creating a gas release channel which allows the release of the gas to the outside of the battery case through the space portion by the function of the raised inner pressure in the case where the inner pressure rises to the predetermined or more pressure.

10. The lithium secondary battery according to claim 9 , further comprising: a second exterior member which is disposed between the inner electrode member and the battery case and which is deformable at a predetermined pressure,

wherein the second exterior member is deformed, and the inner electrode member is expanded and deformed in a thickness direction of the electrode plate by a function of the raised inner pressure in the case where the inner pressure rises to the predetermined or more pressure.

11. The lithium secondary battery according to claim 1 , wherein the battery case comprises a pressure releasing mechanism, and

an end of the gas release channel communicates with the pressure releasing mechanism.

12. The lithium secondary battery according to claim 1 , wherein a shape of the core member is a pipe-shape, and a whole shape of the battery is cylindrical.

13. The lithium secondary battery according to claim 1 , wherein a shape of the core member is a hollow plate-shape, and a whole shape of the battery is prismatic.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING OF THE NAME OF THE THIRD INVENTOR PREVIOUSLY RECORDED ON REEL 017280 FRAME 0858. ASSIGNOR(S) HEREBY CONFIRMS THE NAME OF THE THIRD INVENTOR IS SHINJI OHTSUBO. Recorded Mar 29, 2006
From: MORI, TSUTOMU; SHIONOYA, WATARU; OHTSUBO, SHINJI; KITOH, KENSHIN
To: NGK INSULATORS, LTD.
Reel/Frame 017381/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 28, 2005
From: MORI, TSUTOMU; SHIONOYA, WATARU; OTSUBO, SHINJI; KITOU, KENSHIN
To: NGK INSULATORS, LTD.
Reel/Frame 017280/0858 →
Priority Claims (2)
JP 2004-274799 · Sep 22, 2004 · national
JP 2005-189263 · Jun 29, 2005 · national
Continuity (1)
Related Publication 20060063063A1 · Mar 23, 2006