IP Library Granted Patent US 9,447,573
Granted Patent B2
US 9,447,573 · App. 11/232,177 · Granted Sep 20, 2016

Multi-story building and method for construction thereof

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Quick Facts
Patent No.
US 9,447,573
App. No.
11/232,177
Granted
Sep 20, 2016
Kind
B2
Abstract

A method, apparatus and system for constructing a building. A foundation is provided, upon which is disposed one or more first-floor columns, each having a lower end, an upper end and an upper surface. One or more second-floor columns, each having a lower end, an upper end, a lower surface and an upper surface on one or more of the first-floor columns, are disposed on the top of the first-floor columns so that the lower surface of one or more of the second-floor columns abuts, and is supported by, the upper surface of one or more of the first-floor columns.

Claims (49)

1. A multi-story building having at least a first level, a second level, and a roof, the multi-story building comprising:

a foundation for providing a floor serving as a first floor of the multi-story building;

a plurality of first-floor columns each securely fastened to, and supported independently by the foundation, each first-floor column having a lower end, an upper end, and an upper surface, the lower end secured by fasteners to the foundation so as to remain fastened and in a fixed position with respect to the foundation, the upper end of each first-floor column directly associated with one or more structures for forming a floor serving as a second floor of the multi-story building, each upper end being in connection with at least one of the one or more structures forming the second floor of the multi-story building;

a plurality of second-floor columns, each second-floor column spanning the second level of the multi-story building, each second-floor column having a lower end, an upper end, a lower surface, and an upper surface, the lower end including a bore, the lower end being disposed on one of the plurality of first-floor columns; and

a plurality of single continuous connector members, each having at least:

a first feature shaped and sized to be one of disposed within, or disposed and extending around the upper end of one of the plurality of first-floor columns;

a second feature shaped and sized in substantially a same manner as the first feature, to be one of disposed within, or disposed and extending around the lower end of one of the plurality of second-floor columns, each single continuous connector member for aligning the one of the plurality of first-floor columns to the one of the plurality of second-floor columns;

a third feature shaped and sized for cooperation with the bore on the lower end of the one of the plurality of second-floor columns; and

one or more attachment features disposed thereon for connecting the single continuous connector member with at least a portion of at least one of the one or more structures forming a part of the floor serving as the second floor of the multi-story building,

wherein each single continuous connector member is configured so that when disposed with one first-floor column and one second-floor column, the lower end of the one second-floor column abuts the upper end of the one first-floor column.

2. The multi-story building of claim 1 wherein the one or more attachment features include a set of ears, each ear comprising slots to connect one of the plurality of single continuous connector member to one horizontal structural member that forms a part of the floor serving as the second floor of the multi-story building.

3. The multi-story building of claim 1 wherein one of the plurality of single continuous connector members aligns one of the plurality of first-floor columns with one of the plurality of second-floor columns utilizing at least one of the group consisting of a fastener, rivet, weldment, braze joint, adhesive, and combinations thereof.

4. The multi-story building of claim 1 wherein additional levels above the second level are supported by additional columns with additional connector members.

5. The multi-story building of claim 1 , wherein a certain degree of material deformation may occur in the upper end of the one of the plurality of first-floor columns, the lower end of the one of the plurality of second-floor columns, and combinations thereof, after the lower end of the one of the plurality of second-floor columns is disposed on the upper end of the one of the plurality of first-floor columns.

6. The multi-story building of claim 1 further comprising:

a plurality of third-floor columns, each third floor column spanning a third level of the multi-story building, each third-floor column having a lower end, an upper end, a lower surface, and an upper surface, the lower end of each of the plurality of third-floor columns disposed on one second-floor column, so that the lower end is abutting the upper surface of the one second-floor column, and each lower end so disposed on the one second-floor column by utilizing one of the plurality of single continuous connector members.

7. A multi-story building having at least a first level and a second level, the multi-story building comprising:

a load-bearing foundation into which one or more components of the multi-story building are directly fastened to, and upon which the multi-story building is permanently positioned when constructed, the foundation for providing a floor serving as a first-floor of the multi-story building;

one or more first-floor columns, each first-floor column of one piece for independently spanning the first level of the multi-story building, each first-floor column having a lower end, an upper end, and an upper surface, the lower end disposed on, and affixed to the foundation by a fastener fastened directly into the foundation, thereby remaining continuously fastened to the foundation, the upper end in cooperation with a floor serving as a second floor of the multi-story building, the one or more first-floor columns bearing load placed on the second floor of the multi-story building;

one or more second-floor columns, each second-floor column of one piece for independently spanning the second level of the multi-story building, each second-floor column having a lower end, an upper end, a lower surface, and an upper surface, the lower end disposed above one of the one or more first-floor columns, so that the lower end of one of the one or more second-floor columns aligns with and is supported by the upper end of the one of the one or more first-floor columns in a configuration that allows a transfer of vertical weight load from the lower end of the one of the one or more first-floor columns to the upper end of the one of the one or more first-floor columns of the multi-story building;

one or more independent continuous connector members for aligning one of the one or more first-floor columns with one of the one or more second-floor columns each independent continuous connector member having at least:

a first feature shaped and sized to be disposed about, and extending around the upper end of the one of the one or more first-floor columns,

a second feature shaped and sized to be disposed about, and extending around the lower end of the one of the one or more second-floor columns, and thereby mating one of the one or more first-floor columns with one of the one or more second-floor columns,

a third feature shaped and sized for securement with the one of the one or more second-floor columns, and

a set of ears, at least one ear to connect the independent continuous connector member with a horizontal structural member that forms a part of the floor serving as the second floor of the multi-story building;

wherein each of the one or more independent continuous connector members is configured so that when disposed with one first-floor column and one second-floor column, the lower end of the one second-floor column abuts the upper end of the one first-floor column,

one or more horizontal structural members for securing to at least one ear of the one or more-independent continuous connector members;

one or more metal sheets positioned over tops of the one or more horizontal structural members; and

poured concrete slab positioned above the one or more metal panels for forming a base of the second floor of the multi-story building.

8. The multi-story building of claim 7 wherein a certain degree of material deformation may occur in the upper end of the one or more first-floor columns, the lower end of the one or more second-floor columns, and combinations thereof.

9. The multi-story building of claim 8 wherein the upper end of the one of the one or more first-floor columns and the lower end of the one of the one or more second-floor columns are both disposed entirely within one independent continuous connector member.

10. The multi-story building of claim 7 wherein the independent continuous connector member has one or more attachment features disposed thereon for attachment of the one or more horizontal structural members to a joint formed between the one or more first-floor columns and the one or more second-floor columns.

11. The multi-story building of claim 7 wherein the independent continuous connector member further aligns the one of the one or more first-floor columns to the one of the one or more second-floor columns using at least one of the group consisting of a fastener, rivet, weldment, braze joint, adhesive, and combinations thereof.

12. The multi-story building of claim 7 wherein each of the set of ears comprise slots for aligning with corresponding attachment features associated with one of the one or more horizontal structural members.

13. The multi-story building of claim 7 wherein additional levels above the second level are provided by additional columns with additional connector members.

14. A method of constructing a multi-story building having at least a first level and a second level, the method comprising the steps of:

providing a foundation for the multi-story building, the foundation being a concrete load-bearing foundation into which one or more components of the multi-story building are directly fastened to;

disposing and fastening to the foundation at least one first-floor column, the at least one first-floor column being fastened to the foundation and continuously disposed in a single position with respect to the foundation, so as to remain in a single, fixed position with respect to the foundation, each first-floor column independently spanning the first level of the multi-story building, each first-floor column comprising the lower end, an upper end, and an upper surface, the upper end operably connected to a floor serving as a second floor of the second level of the multi-story building;

disposing one second-floor column on one of the at least one first-floor column, the second-floor column independently spanning the second level of the multi-story building, the second-floor column having a lower end, an upper end, a lower surface, and an upper surface, the lower end of the second floor column associated with, and operably connected to the floor serving as the second floor of the second level of the building, the lower end of the second-floor column so disposed that the lower surface of the lower end abuts, and is at least partially supported by, the upper surface of the one of the at least one first-floor column;

aligning vertically the one of the at least one first-floor column to the second-floor column using a single continuous connector member having a feature shaped and sized to be disposed about, and extending around the upper end of the one of the at least one first-floor column, and a feature shaped and sized to be disposed about, and extending around a the lower end of the second-floor column, thereby maintaining the abutting relationship between the lower surface of the second-floor column, and the upper surface of the one of the at least one first-floor column, while the lower end of the one of the at least one first-floor column remains securely fastened to the foundation in the single, fixed position with respect to the foundation, the single continuous connector member further comprising a set of ears, at least one ear for connecting the single continuous connector member with a horizontal mounting beam that forms a part of the floor serving as the second floor of the building; and

securely fastening the single continuous connector member directly to the second-floor column;

wherein the floor serving as the second floor is supported at least in part by the upper end of the at least one first-floor column.

15. The method of claim 14 wherein there is sufficient contact between the upper end of the one of the at least one first-floor column and the lower end of the second floor column to support a required weight load without failure.

16. The method of claim 14 wherein mating profiles of the upper end of the one of the at least one first-floor column, and the lower end of the second-floor column are planar and normal to a principle axis of the second-floor column and the one of the at least one first floor column.

17. The method of claim 16 wherein the upper end of the one of the at least one first-floor column and the lower end of the second-floor column are both disposed within the connector member by securing a bore disposed on the lower end of the second-floor column with a corresponding bore disposed on the single continuous connector member.

18. The method of claim 14 wherein the single continuous connector member has one or more attachment features disposed thereon for attachment of one or more horizontal structural members to a joint thereon between the one of the at least one first-floor column and the second-floor column.

19. The method of claim 14 further comprising disposing additional floors above the second level with additional columns having additional single continuous connector members secured thereto.

20. The method of claim 14 wherein each of the set of ears comprise slots for aligning with corresponding attachment features associated with the horizontal mounting beam.

21. The method of claim 14 wherein the single continuous connector member further aligns the one of the at least one first-floor column to the second-floor column using at least one of the group consisting of a fastener, rivet, weldment, braze joint, adhesive and combinations thereof.

Assignments (20)
NOTICE OF SUCCESSION OF AGENCY Recorded May 20, 2024
From: JPMORGAN CHASE BANK, N.A.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 067461/0646 →
TERM LOAN NOTICE AND CONFIRMATION OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jul 25, 2022
From: PLY GEM INDUSTRIES, INC.; MASTIC HOME EXTERIORS, INC,; KROY BUILDING PRODUCTS, INC.; SIMONTON BUILDING PRODUCTS LLC; VARIFORM, INC.; ATRIUM WINDOWS AND DOORS, INC.; NCI GROUP, INC.; TALUS SYSTEMS, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 060882/0422 →
SECURED NOTES NOTICE AND CONFIRMATION OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jul 25, 2022
From: PLY GEM INDUSTRIES, INC.; MASTIC HOME EXTERIORS, INC,; KROY BUILDING PRODUCTS, INC.; SIMONTON BUILDING PRODUCTS LLC; VARIFORM, INC.; ATRIUM WINDOWS AND DOORS, INC.; NCI GROUP, INC.; TALUS SYSTEMS, LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 060882/0459 →
CASH FLOW NOTICE AND CONFIRMATION OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 16, 2018
From: NCI GROUP, INC.; CENTRIA
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 047587/0923 →
TERMINATION AND RELEASE OF SECURITY INTERESTS IN PATENTS Recorded Nov 16, 2018
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: NCI GROUP, INC.
Reel/Frame 047588/0012 →
ABL NOTICE AND CONFIRMATION OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 16, 2018
From: NCI GROUP, INC.; CENTRIA
To: UBS AG, STAMFORD BRANCH
Reel/Frame 047588/0099 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (ABL) Recorded Nov 16, 2018
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: NCI GROUP, INC.
Reel/Frame 047588/0121 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (ABL) Recorded Nov 16, 2018
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: NCI GROUP, INC.
Reel/Frame 047588/0132 →
SECURITY INTEREST Recorded Feb 12, 2018
From: NCI GROUP, INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 044902/0460 →
RELEASE OF SECURITY INTEREST Recorded Feb 12, 2018
From: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
To: NCI GROUP, INC.
Reel/Frame 044899/0090 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Feb 12, 2018
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
To: NCI GROUP, INC.
Reel/Frame 045302/0983 →
SECURITY INTEREST Recorded Feb 8, 2018
From: NCI GROUP, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 044873/0049 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jun 22, 2012
From: WELLS FARGO BANK, N.A. (SUCCESSOR IN INTEREST TO WACHOVIA BANK, NATIONAL ASSOCIATION)
To: NCI GROUP, INC.
Reel/Frame 028430/0238 →
SECURITY AGREEMENT Recorded Jun 22, 2012
From: NCI GROUP, INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 028430/0323 →
NOTICE AND CONFIRMATION OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 19, 2009
From: NCI GROUP, INC.
To: WACHOVIA BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 023538/0504 →
TERMINATION OF SECURITY INTEREST IN PATENTS Recorded Nov 18, 2009
From: WACHOVIA BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: NCI GROUP, INC.
Reel/Frame 023525/0684 →
SECURITY AGREEMENT Recorded Oct 26, 2009
From: NCI GROUP, INC.
To: WELLS FARGO FOOTHILL, LLC, AS AGENT
Reel/Frame 023419/0890 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Mar 6, 2009
From: NCI GROUP, INC.
To: WACHOVIA BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 022354/0428 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2008
From: SCHUBERT, FRED E.
To: NCI BUILDING SYSTEMS, L.P.
Reel/Frame 021638/0778 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2007
From: NCI BUILDING SYSTEMS, L.P.
To: NCI GROUP, INC.
Reel/Frame 020098/0567 →