IP Library Granted Patent US 7,531,485
Granted Patent B2
US 7,531,485 · App. 11/234,083 · Granted May 12, 2009

Method of producing a lubricant for a magnetic disk, lubricant for a magnetic disk, magnetic disk, and method of producing a magnetic disk

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Quick Facts
Patent No.
US 7,531,485
App. No.
11/234,083
Granted
May 12, 2009
Kind
B2
Abstract

On producing a lubricant which is used in making a lubrication layer included in a magnetic disk from the lubricant, a phosphorus-containing compound is removed from a raw-material lubricant including the phosphorus-containing compound to produce the lubricant. The magnetic disk includes a substrate on which at least a magnetic layer, a protection layer, and the lubrication layer formed by the use of the lubricant are successively formed.

Claims (24)

1. A method of producing a lubricant for a magnetic disk including a lubrication layer, said lubricant being used in making said lubrication layer from said lubricant, said method comprising a removing step of removing, from a raw-material lubricant including a phosphorus-containing compound, said phosphorus-containing compound to produce said lubricant,

wherein said removing step is for removing, from said raw-material lubricant, said phosphorus-containing compound by bringing said raw-material lubricant into contact with a molecular sieve, and

wherein said molecular sieve is crystalline zeolite having an effective pore size of 0.3 to 1.0 nm.

2. The method according to claim 1 , wherein said removing step produces said lubricant which includes the phosphorus-containing compound of 0.01 μg/g or less in terms of phosphate ions (PO 4 3− ).

3. The method according to claim 1 , wherein said removing step is for removing, from said raw-material lubricant, said phosphorus-containing compound by bringing said raw-material lubricant into contact with a molecular sieve and, subsequently, subjecting said raw-material lubricant to molecular distillation.

4. The method according to claim 2 , wherein said removing step is for removing, from said raw-material lubricant, said phosphorus-containing compound by bringing said raw-material lubricant into contact with a molecular sieve and, subsequently, subjecting said raw-material lubricant to molecular distillation.

5. A method of producing a lubricant for a magnetic disk including a lubrication layer, said lubricant being used in making said lubrication layer from said lubricant, said method comprising a removing step of removing, from a raw-material lubricant including a phosphorus-containing compound, said phosphorus-containing compound to produce said lubricant,

wherein said removing step is for removing, from said raw-material lubricant, said phosphorus-containing compound by bringing said raw-material lubricant into contact with a molecular sieve, and

wherein said raw-material lubricant further includes a fluoropolyether compound having four hydroxyl groups in one molecule.

6. A method of producing a lubricant for a magnetic disk including a lubrication layer, said lubricant being used in making said lubrication layer from said lubricant, said method comprising a removing step of removing, from a raw-material lubricant including a phosphorus-containing compound, said phosphorus-containing compound to produce said lubricant,

wherein said removing step is for removing, from said raw-material lubricant, said phosphorus-containing compound by bringing said raw-material lubricant into contact with a molecular sieve,

wherein said molecular sieve is crystalline zeolite having an effective pore size of 0.3 to 1.0 nm, and

wherein said raw-material lubricant further includes a fluoropolyether compound having four hydroxyl groups in one molecule.

7. A method of producing a lubricant for a magnetic disk including a lubrication layer, said lubricant being used in making said lubrication layer from said lubricant, said method comprising a removing step of removing, from a raw-material lubricant including a phosphorus-containing compound, said phosphorus-containing compound to produce said lubricant,

wherein said removing step is for removing, from said raw-material lubricant, said phosphorus-containing compound by bringing said raw-material lubricant into contact with a molecular sieve and, subsequently, subjecting said raw-material lubricant to molecular distillation, and

wherein said raw-material lubricant further includes a fluoropolyether compound having four hydroxyl groups in one molecule.

8. A method of producing a lubricant for a magnetic disk including a lubrication layer, said lubricant being used in making said lubrication layer from said lubricant, said method comprising a removing step of removing, from a raw-material lubricant including a phosphorus-containing compound, said phosphorus-containing compound to produce said lubricant,

wherein said removing step is for removing, from said raw-material lubricant, said phosphorus-containing compound by bringing said raw-material lubricant into contact with a molecular sieve and, subsequently, subjecting said raw-material lubricant to molecular distillation,

wherein said molecular sieve is crystalline zeolite having an effective pore size of 0.3 to 1.0 nm, and

wherein said raw-material lubricant further includes a fluoropolyether compound having four hydroxyl groups in one molecule.

9. The method according to claim 5 , wherein said removing step produces said lubricant which includes the phosphorus-containing compound of 0.01 μg/g or less in terms of phosphate ions (PO 4 3− ).

10. The method according to claim 6 , wherein said removing step produces said lubricant which includes the phosphorus-containing compound of 0.01 μg/g or less in terms of phosphate ions (PO 4 3− ).

11. The method according to claim 7 , wherein said removing step produces said lubricant which includes the phosphorus-containing compound of 0.01 μg/g or less in terms of phosphate ions (PO 4 3− ).

12. The method according to claim 8 , wherein said removing step produces said lubricant which includes the phosphorus-containing compound of 0.01 μg/g or less in terms of phosphate ions (PO 4 3− ).

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNEE TO WD MEDIA (SINGAPORE) PTE. LTD. PREVIOUSLY RECORDED ON REEL 024611 FRAME 0396. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Sep 20, 2010
From: HOYA MAGNETICS SINGAPORE PTE LTD; HOYA CORPORATION
To: WD MEDIA (SINGAPORE) PTE. LTD.
Reel/Frame 025008/0948 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2010
From: HOYA MAGNETICS SINGAPORE PTE LTD; HOYA CORPORATION
To: WESTERN DIGITAL CORPORATION; WD MEDIA (SINGAPORE) PTE. LTD.
Reel/Frame 024611/0396 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2005
From: HARA, KOTA; SHIMOKAWA, KOICHI; SUZUKI, KOTA
To: HOYA CORPORATION
Reel/Frame 017380/0878 →