IP Library Granted Patent US 9,212,487
Granted Patent B2
US 9,212,487 · App. 11/237,023 · Granted Dec 15, 2015

Enhanced single layer roofing material

Inventors: Matti Kiik (Richardson, TX); Larry Scott Reed (Midlothian, TX); John Richie McCaskill, Jr. (McKinney, TX); Michael Allen McLintock (Grapevine, TX); Michael L. Bryson (Independence, MO); Daniel Coleman DeJarnette (Tuscaloosa, AL); Michael Scott Kirk (Tuscaloosa, AL)
Assignee: Elk Premium Building Products, Inc.
E04D1/26E04D2001/005
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Quick Facts
Patent No.
US 9,212,487
App. No.
11/237,023
Granted
Dec 15, 2015
Kind
B2
Abstract

A single layer roofing material having a headlap portion and a tab portion wherein the headlap portion has a color-value gradient or gradation and the tab portion has tabs and openings. The tabs may have a relatively uniform color. Openings between tabs expose the color gradient of the headlap portion when a first sheet of the roofing material is installed over a second sheet on a structure. A plurality of horizontal striations may be used to establish the desired color-value gradient. An illusion of depth or thickness is created when the roofing material is applied to a structure, such as a roof deck. The amount of tone and contrast may be selected to create the desired illusion of depth or thickness. The amount of contrast may be varied depending upon the color selected for each roofing material. The number of horizontal striations and their width may also be varied to provide the desired color-value gradient. Tab color, shape and size may also be varied to enhance the illusion of depth.

Claims (18)

1. A single layer roofing material comprising:

a headlap portion comprising a leading edge and an upper edge, the headlap portion having a layer of colored mineral granules disposed thereon,

wherein said headlap portion has at least first, second, and third horizontal rectangular striations of said colored mineral granules providing a color value gradation across said headlap starting at about the leading edge and proceeding continuously through said headlap, ending at about the upper edge, and

wherein each of said at least first, second, and third striations has a distinct color value substantially uniform throughout, and wherein the color value gradation is from light starting at the leading edge to dark at the upper edge; and

a tab portion comprising at least first, second and third tabs extending from said leading edge of said headlap portion, said at least first, second and third tabs spaced apart to define a plurality of openings between said tabs, wherein a layer of colored mineral granules is disposed on said tabs providing different color values on each of at least three of said tabs, and wherein a portion of the granules disposed on said at least three tabs has a color value substantially similar to the color value of at least a portion of the granules providing the color value gradation across said headlap.

2. The roofing material according to claim 1 , wherein the color of said mineral granules on said tabs is relatively uniform throughout each tab.

3. The roofing material according to claim 1 , wherein the color of said mineral granules on one tab differ from the color of mineral granules on another tab.

4. The roofing material according to claim 1 , wherein the tabs and openings are of unequal size and shape.

5. The roofing material according to claim 1 , wherein the horizontal striations further comprise one striation having a lighter color value and an adjacent striation having a darker color value to establish the color value gradation.

6. The roofing material according to claim 1 , wherein said horizontal rectangular striations have a different color value as compared to an adjacent striation; and a transition stripe disposed between each pair of adjacent striations to provide a portion of the color value gradation, wherein each transition stripe has a color value comprising a mixture of the respective colored granules associated with the horizontal striations disposed on either side of each transition stripe.

7. The roofing material according to claim 6 , wherein each transition stripe has an approximately equal mixture of the respective colored granules of the horizontal striation disposed on either side of each transition stripe to establish the color value gradation.

8. The roofing material according to claim 1 , wherein the roofing material is a roofing shingle.

9. The roofing material according to claim 1 , wherein the roofing material is roll roofing.

10. The roofing material according to claim 1 further comprising a self-adhesive backing material.

11. The roofing material according claim 10 , wherein the self-adhesive backing further comprises a covering.

12. The roofing material according to claim 11 , wherein the covering is selected from the group consisting of a release paper and a release film.

13. The roofing material according to claim 1 , wherein the headlap portion further comprises an exposure zone and a non-exposure zone.

14. The roofing material according to claim 1 , wherein said headlap portion has, in addition to said at least first, second and third horizontal rectangular striations, a plurality of additional horizontal rectangular striations of said colored mineral granules.

Assignments (6)
SECURITY INTEREST Recorded Sep 23, 2021
From: BMIC LLC; ELKCORP; ELK COMPOSITE BUILDING PRODUCTS, INC.; ELK PREMIUM BUILDING PRODUCTS, INC.; HBP ACQUISITION LLC; GAF ENERGY LLC; SIPLAST, INC.; SPECIALTY GRANULES INVESTMENTS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 057572/0607 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2011
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
To: ELKCORP; ELK PREMIUM BUILDING PRODUCTS, INC.; ELK CORPORATION OF AMERICA; ELK CORPORATION OF ALABAMA; ELK CORPORATION OF TEXAS; ELK CORPORATION OF ARKANSAS; ELK PERFORMANCE NONWOVEN FABRICS, INC.; ELK COMPOSITE BUILDING PRODUCTS, INC.; RGM PRODUCTS, INC.; RIDGEMATE MANUFACTURING CO., INC.; ELK SLATE PRODUCTS, INC.; ELK VERSASHIELD BUILDING SOLUTIONS, INC.; ELK TECHNOLOGY GROUP, INC.; CHROMIUM CORPORATION; ELK TECHNOLOGIES, INC.; MIDLAND PATH FORWARD, INC.; LUFKIN PATH FORWARD, INC.; ELK GROUP, INC.; ELK GROUP, L.P.; NELPA, INC.
Reel/Frame 027180/0400 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2011
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: ELKCORP; ELK PREMIUM BUILDING PRODUCTS, INC.; ELK CORPORATION OF AMERICA; ELK CORPORATION OF ALABAMA; ELK CORPORATION OF TEXAS; ELK CORPORATION OF ARKANSAS; ELK PERFORMANCE NONWOVEN FABRICS, INC.; ELK COMPOSITE BUILDING PRODUCTS, INC.; RGM PRODUCTS, INC.; RIDGEMATE MANUFACTURING CO., INC.; ELK SLATE PRODUCTS, INC.; ELK VERSASHIELD BUILDING SOLUTIONS, INC.; ELK TECHNOLOGY GROUP, INC.; CHROMIUM CORPORATION; ELK TECHNOLOGIES, INC.; MIDLAND PATH FORWARD, INC.; LUFKIN PATH FORWARD, INC.; ELK GROUP, INC.; ELK GROUP, L.P.; NELPA, INC.
Reel/Frame 027180/0435 →
SECURITY AGREEMENT Recorded Jun 22, 2007
From: ELKCORP; ELK PREMIUM BUILDING PRODUCTS, INC.; ELK CORPORATION OF AMERICA; ELK CORPORATION OF ALABAMA; ELK CORPORATION OF TEXAS; ELK CORPORATION OF ARKANSAS; ELK COMPOSITE BUILDING PRODUCTS, INC.; RGM PRODUCTS, INC.; RIDGEMATE MANUFACTURING CO. INC.; ELK SLATE PRODUCTS, INC.; ELK VERSASHIELD BUILDING SOLUTIONS, INC.; ELK TECHNOLOGY GROUP, INC.; CHROMIUM CORPORATION; ELK TECHNOLOGIES, INC.; MIDLAND PATH FORWARD, INC.; LUFKIN PATH FORWARD, INC.; ELK GROUP, INC.; ELK GROUP, LP; NELPA, INC.; ELK PERFORMANCE NONWOVEN FABRICS, INC.
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 019466/0247 →
SECURITY AGREEMENT Recorded Jun 22, 2007
From: ELKCORP; ELK PREMIUM BUILDING PRODUCTS, INC.; ELK CORPORATION OF AMERICA; ELK CORPORATION OF ALABAMA; ELK CORPORATION OF TEXAS; ELK CORPORATION OF ARKANSAS; ELK PERFORMANCE NONWOVEN FABRICS, INC.; ELK COMPOSITE BUILDING PRODUCTS, INC.; RGM PRODUCTS, INC.; RIDGEMATE MANUFACTURING CO. INC.; ELK SLATE PRODUCTS, INC.; ELK VERSASHIELD BUILDING SOLUTIONS, INC.; ELK TECHNOLOGY GROUP, INC.; CHROMIUM CORPORATION; ELK TECHNOLOGIES, INC.; MIDLAND PATH FORWARD, INC.; LUFKIN PATH FORWARD, INC.; ELK GROUP, INC.; ELK GROUP, LP; NELPA, INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 019466/0270 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2005
From: KIIK, MATTI; REED, LARRY; MCCASKILL, JR., JOHN RICHIE; MCLINTOCK, MICHAEL ALLEN; BRYSON, MICHAEL L.; DEJARNETTE, DANIEL COLEMAN; KIRK, MICHAEL SCOTT
To: ELKCORP
Reel/Frame 017273/0927 →
Continuity (1)
Related Publication 20070068108A1 · Mar 29, 2007