IP Library Granted Patent US 10,604,406
Granted Patent B2
US 10,604,406 · App. 11/237,515 · Granted Mar 31, 2020

Magnet core

Inventors: Giselher Herzer (Bruckkoebel, DE); Detlef Otte (Gründau, DE)
Assignee: VACUUMSCHMELZE GMBH & CO. KG
B82Y25/00H01F1/0063H01F1/15308H01F1/15333H01F41/0206
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Quick Facts
Patent No.
US 10,604,406
App. No.
11/237,515
Granted
Mar 31, 2020
Kind
B2
Abstract

A magnet core has a linear B-H loop, a high modulability with alternating current and direct current, a relative permeability of more than 500 but less than 15,000, and a saturation magnetostriction λ s of less than 15 ppm, and is made of a ferromagnetic alloy, at least 50 percent of which consist of fine crystalline parts having an average particle size of 100 nm or less (nanocrystalline alloy) and which is characterized by formula Fe a Co b Ni c Cu d M e Si f B g X h , wherein M represents at least one of the elements V, Nb, Ta, Ti, Mo, W, Zr, Cr, Mn, and Hf, a, b, c, d, e, f, g are indicated in atomic percent, X represents the elements P, Ge, C and commercially available impurities, and a, b, c, d, e, f, g, h satisfy the following conditions: 0<=b<=40; 2<c<20; 0.5<=d<=2; 1<=e<=6; 6.5<=f<=18; 5<=g<=14; h<5 atomic percent; 5<=b+c<=45, and a+b+c+d+e+f+g+h=100.

Claims (70)

1. A current transformer for alternating power with a magnet core having a relative permeability μ that is greater than 500 and less than 15,000, a ratio of remanence induction to saturation induction of less than 30%, and a saturation magnetostriction λ s whose amount is less than 15 ppm and comprising:

a ferromagnetic alloy in which at least 50% of the alloy consists of fine crystalline particles with an average particle size of 100 nm or less and having the formula Fe a Co b Ni c Cu d M e Si f B g X h , wherein M is at least one of the elements from the group consisting of V, Nb, Ta, Ti, Mo, W, Zr, Cr, Mn and Hf,

a, b, c, d, e, f, g, and h are stated in atom %,

X denotes the elements P, Ge, and C, and

a, b, c, d, e, f, g, and h satisfy the following conditions:

a= 100− b−c−d−e−f−g−h;

0≤ b≤ 40;

2< c< 20;

0.5≤ d≤ 2;

1≤ e≤ 4;

6.5≤ f≤ 18;

5≤ g≤ 14;

h< 5;

5≤ b+c≤ 45; and

b≤c so that the Co content is less than or equal to the Ni content;

wherein the current transformer, in addition to the magnetic core as transformer core, has a primary winding and at least one secondary winding, wherein the secondary winding is terminated by a load resistance of a predetermined ohmage and/or measurement electronics.

2. The current transformer according to claim 1 , wherein a, b, c, d, e, f, g, and h satisfy the following conditions:

a= 100− b−c−d−e−f−g−h;

0≤ b≤ 20;

2< c< 15;

0.5≤ d≤ 2;

1≤ e≤ 4;

6.5≤ f≤ 18;

5≤ g≤ 14;

h< 5 atom %; and

with 5≤b+c≤30.

3. The current transformer according to claim 1 , wherein a, b, c, d, e, f, g, and h satisfy the following conditions:

a= 100− b−c−d−e−f−g−h;

0≤ b≤ 10;

2< c< 15;

0.5≤ d≤ 2;

1≤ e≤ 4;

6.5≤ f≤ 18;

5≤ g≤ 14;

h< 5 atom %; and

with 5≤b+c≤20.

4. The current transformer according to claim 1 , wherein d, e, f, g, and h satisfy the following conditions:

0.7≤ d≤ 1.5;

2≤ e≤ 4;

8≤ f≤ 16;

6 ≤g≤ 12; with

h< 2.

5. The current transformer according to claim 1 , wherein the magnet core is in the form of an annular band core wound from a band with a thickness of less than 50 μm.

6. The current transformer according to claim 1 , wherein the amount of a coercitivity field intensity H c is less than 1 A/cm.

7. The current transformer according to claim 1 , wherein a remanence ratio is less than 0.1.

8. The current transformer according to claim 1 having a relative permeability μ greater than 1000 and less than 10,000.

9. The current transformer according to claim 1 having a relative permeability μ greater than 1500 and less than 6000.

10. The current transformer according to claim 1 , wherein a saturation magnetostriction λ s is less than 10 ppm.

11. The current transformer according to claim 1 , wherein at least 50% of the alloy is accompanied by fine crystalline particles with an average particle size of 50 nm or less.

12. The current transformer according to claim 1 , wherein the magnet core is fixed in a trough.

13. The current transformer according to claim 12 , wherein for fixation of the core a soft elastic reaction adhesive and/or a soft plastic nonreactive paste is provided.

14. The current transformer according to claim 1 having a phase error of a maximum 7.5° in a circuit with a load resistance and/or measurement electronics according to a respective specification and dimension.

15. The current transformer according to claim 14 having a phase error of a maximum 5° in a circuit with a load resistance and/or measurement electronics according to a respective specification and dimension.

16. A method for production of a magnet core having a relative permeability μ that is greater than 500 and less than 15,000, a ratio of remanence induction to saturation induction of less than 30%, and a saturation magnetostriction λ s whose amount is less than 15 ppm and comprising:

a ferromagnetic alloy in which at least 50% of the alloy consists of fine crystalline particles with an average particle size of 100 nm or less and having the formula Fe a Co b Ni c Cu d M e Si f B g X h wherein M is at least one of the elements from the group consisting of V, Nb, Ta, Ti, Mo, W, Zr, Cr, Mn and Hf,

a, b, c, d, e, f, and g are stated in atom %,

X denotes the elements P, Ge, and C, and

a, b, c, d, e, f, g, and h satisfy the following conditions:

a= 100 −b−c−d−e−f−g−h;

0≤ b≤ 40;

2< c< 20;

0.5≤ d≤ 2;

1≤ e≤ 4;

6.5≤ f≤ 18;

5≤ g≤ 14;

h< 5 atom %;

with 5≤b+c≤45, in which a+b+c+d+e+f=100, and the method comprising the step of performing a heat treatment in a magnetic transverse field of the magnet core.

17. A method according to claim 16 , wherein a heat treatment is also performed in a magnetic longitudinal field.

18. A method according to claim 16 , wherein a heat treatment is performed in the transverse field before a heat treatment in a longitudinal field.

19. A method according to claim 16 , wherein a heat treatment is performed in the transverse field after heat treatment in a longitudinal field.

Assignments (3)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (FIRST LIEN) AT REEL/FRAME 045539/0233 Recorded Oct 6, 2023
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: VACUUMSCHMELZE GMBH & CO. KG
Reel/Frame 065168/0001 →
SECURITY INTEREST Recorded Mar 8, 2018
From: VACUUMSCHMELZE GMBH & CO. KG
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 045539/0233 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 13, 2006
From: HERZER, GISELHER; OTTE, DETLEF
To: VACUUMSCHMELZE GMBH & CO. KG
Reel/Frame 017300/0600 →
Priority Claims (1)
DE 103 15 061 · Apr 2, 2003 · national
Continuity (2)
Continuation PCTEP2004003485 · Apr 1, 2004
Related Publication 20060077030A1 · Apr 13, 2006