Chemically prepared toner and process therefor
View Patent ↗A method for making toner particles having reduced toner charge transfer sensitivity when used in electrophotographic printers. The method includes preparing a dispersion of pigment, a fuser release agent, and a polymeric dispersant. The polymeric dispersant has a hydrophilic polymeric segment and at least one segment selected from the group consisting of a protective colloid segment and reactive surfactant segment. The polymeric dispersant also has a weight average molecular weight ranging from about 5,000 to about 30,000 as determined by gel permeation chromatography, and a hydrophobicity ranging from about 10 to about 90 percent by weight. The dispersion is mixed with a latex binder dispersion to provide a toner mixture. The toner mixture is agglomerated while stirring the mixture at an elevated temperature to provide toner particles.
1. A method for making substantially surfactant free toner particles for electrophotographic printers, the method comprising the steps of:
preparing a first dispersion of a fuser release agent and pigment containing a polymeric dispersant wherein said polymeric dispersant comprises at least two segments, a hydrophilic polymeric first segment and a second segment selected from the group consisting of a protective colloid segment and a reactive surface active agent segment, said second segment providing hydrophobic and hydrophilic moieties;
mixing said dispersion with a latex binder dispersion to form a mixture capable of agglomeration in the substantial absence of a surfactant; and
agglomerating toner particles from said mixture under conditions sufficient to provide agglomerated toner particles having a desired particle size.
2. The method of claim 1 wherein said polymeric dispersant has an acid number selected to form particles of a desired particle size.
3. The method of claim 1 wherein said agglomerated toner particles have a substantially unimodal particles size distribution with a number average particle size (N) ranging from about 5.0 to about 8.5 microns, a volume average particle size (V) ranging from about 5.0 to about 8.5 microns so that V minus N (V−N) ranges from about 0 to about 1.5.
4. The method of claim 1 wherein said binder comprises a copolymer of two monomeric repeating units, wherein the first monomeric repeating unit has a Tg1 and the second monomeric repeat unit has a Tg2, wherein Tg1>Tg2, and wherein the monomeric units in said copolymer are present at a selected weight fraction and the weight fraction of said first monomer is at least about 50 weight percent.
5. The method of claim 1 wherein said binder comprises a polymer derived from a non-ionic monomer capable of hydrogen bonding.
6. The method of claim 5 wherein said non-ionic monomer is selected from the group consisting of 2-hydroxy-ethyl methacrylate, caprolactone 2-(methacrylolyoxy)ethyl ester, caprolactone 2-(methacryloloxyethyl)ethyl acetoacetate.
7. The method of claim 1 wherein said binder comprises a polymer derived from a monomer providing a charge-stabilizing agent.
8. The method of claim 7 wherein said monomer is selected from the group consisting of acrylic acid, methacrylic acid, styrenesulfonic acid and 2-acryalamido-2-methyl-1-propane sulfonic acid.
9. The method of claim 7 wherein said charge-stabilizing agent is present in an amount ranging from about 0.5 to about 3.0 percent by weight of the polymer.
10. The method of claim 1 wherein said binder has a weight average molecular weight ranging from about 30,000 to about 70,000.
11. The method of claim 1 wherein, during said step of preparing said fuser release agent and pigment dispersion, said second segment is adsorbed onto said fuser release agent and pigment.
12. The method of claim 1 wherein said step of agglomerating comprises adjusting the pH of the mixture during the agglomerating step.
13. The method of claim 1 wherein said step of agglomerating includes adding an organic solvent to the mixture.
14. The method of claim 13 wherein said organic solvent comprises an alcohol.
15. The method of claim 1 wherein the weight average molecular weight of said dispersant ranges from about 5,000 to about 30,000.
16. The method of claim 1 wherein said second segment has a molecular weight ranging from about 300 to about 2,000.
17. The method of claim 1 wherein said hydrophilic first segment of said polymeric dispersant is selected from a carboxylic acid containing monomer.