Methods for printed roofing product
A method is provided for forming a roofing product. The method includes printing an image representing multiple shingles, multiple roofing tiles and/or multiple wood shakes on a face layer. The face layer and a scrim are combined to form a continuous sheet. The face layer is also embossed. Another method also includes combining a face layer and a scrim to form continuous sheet. A transparent and/or translucent film is provided. An image of multiple shingles, multiple roofing tiles and/or multiple wood shakes is printed on a first side of the film. The first side of the film is laminated to the face layer, opposite the scrim. A method of installation of a roofing product is also provided.
1 . A method for forming a roofing product, including:
printing an image on a face layer, the image representing at least one of the group of multiple shingles, multiple roofing tiles and multiple wood shakes;
combining the face layer and a scrim to form a continuous sheet; and
embossing the face layer.
2 . The method of claim 1 , further comprising, combining a back layer to the scrim, opposite the face layer.
3 . The method of claim 1 , further comprising, before the embossing step, providing a protective upper layer to the face layer, opposite the scrim.
4 . The method of claim 3 , wherein the providing step is performed by top coating.
5 . The method of claim 3 , wherein the providing step is performed by laminating a film to the face layer.
6 . The method of claim 3 , wherein the providing step provides polyvinylidene fluoride.
7 . The method of claim 1 , wherein the printing step prints the image representing multiple shingles and also includes printing the representation of shadows formed by multiple shingles on corresponding neighboring shingles in the image.
8 . The method of claim 1 , wherein the continuous sheet is formed in an elongated configuration and an orientation of courses of the multiple shingles is perpendicular to a length of the elongated configuration.
9 . The method of claim 1 , wherein, in the combining step, the face layer includes ketone ethylene ester.
10 . The method of claim 1 , wherein, in the combining step, the face layer includes thermoplastic polyolefin.
11 . The method of claim 10 , wherein, in the combining step, the face layer includes a filler combined with the thermoplastic polyolefin.
12 . The method of claim 1 , wherein, in the combining step, the face layer includes chlorosulfonated polyethylene.
13 . The method of claim 1 , wherein, in the combining step, the face layer includes chlorinated polyethylene.
14 . The method of claim 1 , wherein, in the combining step, the face layer includes ethylene propylene diene monomer.
15 . The method of claim 1 , wherein, in the combining step, the face layer includes metallocene-catalyzed polyethylene.
16 . The method of claim 1 , wherein, in the combining step, the face layer includes thermoplastic vulcanizate.
17 . The method of claim 1 , wherein, in the combining step, the face layer includes thermoplastic elastomer.
18 . The method of claim 1 , wherein, in the combining step, the face layer includes polyvinylidene fluoride.
19 . The method of claim 1 , wherein, in the combining step, at least one of the group of silica based fillers, foaming agents, ceramics, and microspheres is provided in the face layer.
20 . The method of claim 1 , wherein, in at least one of the steps of combining or printing, thermochromic materials are added to alter a color of the roofing product.
21 . The method of claim 1 , further comprising, prior to embossing, adding roofing granules to the face layer.
22 . The method of claim 1 , further comprising, using phosphorescent pigment in at least one of the group of an ink used in the printing step, the face layer and a protective upper layer located on the face layer.
23 . The method of claim 1 , further comprising, combining at least one of the group of radio frequency shielding material and electromagnetic shielding material with the continuous sheet.
24 . The method of claim 1 , wherein in the printing step, the image represents the multiple shingles.
25 . The method of claim 1 , wherein in the printing step, the image represents the multiple roofing tiles.
26 . A method for forming a roofing product, including:
combining a face layer and a scrim to form continuous sheet;
providing a film having a first side and a second side, the film being at least one of the group of transparent and translucent;
printing an image on the first side of the film, the image representing at least one of the group of multiple shingles, multiple roofing tiles and multiple wood shakes; and
laminating the first side of the film to the face layer, opposite the scrim.
27 . The method of claim 26 , further comprising embossing the film.
28 . A method of installation of a roofing product, comprising:
providing an embossed roofing membrane having an image representing multiple courses of at least one of the group of shingles, roofing tiles and wood shakes and representations of shadows formed by a first course and located on a second course; and
locating the embossed roofing membrane on a roof such that the representations of shadows are located below the course of shingles, roofing tiles or wood shakes to which the representations of shadows correspond.
29 . The method of claim 28 , wherein in the providing step, the image represents the multiple courses of the roofing tiles.