IP Library Granted Patent US 8,931,579
Granted Patent B2
US 8,931,579 · App. 11/247,737 · Granted Jan 13, 2015

Borehole generator

Inventors: Billy Bankston (Houston, TX); Clive Menezes (Houston, TX)
Assignee: Halliburton Energy Services, Inc.
E21B41/0085
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Quick Facts
Patent No.
US 8,931,579
App. No.
11/247,737
Granted
Jan 13, 2015
Kind
B2
Abstract

In some embodiments, apparatus and systems, as well as methods, may operate to couple a stator to a borehole, and to move a rotor relative to the stator to generate electrical current to power a borehole tool.

Claims (65)

1. An apparatus, comprising:

a stator arranged to operatively couple to a borehole;

a rotor electromagnetically coupled to the stator to generate electrical current, the rotor to rotate using power;

a switch arranged to receive the electrical current and to provide power to one or more electrical systems disposed in the borehole; and

a mud generator coupled to the switch such that the mud generator operatively provides the power to the one or more electrical systems.

2. The apparatus of claim 1 , wherein said rotor to rotate using power comprises using power supplied by at least one of a rotary table and a mud motor.

3. The apparatus of claim 1 , wherein a coil is included in the rotor, and wherein a magnet is included in the stator.

4. The apparatus of claim 1 , further including:

a drilling mud passage in one of the stator or the rotor.

5. The apparatus of claim 1 , further including:

a battery to receive the electrical current.

6. The apparatus of claim 1 , further including a borehole attachment mechanism having a drilling stabilizer device.

7. The apparatus of claim 6 , wherein the drilling stabilizer device includes wheels to contact a wall of the borehole.

8. The apparatus of claim 6 , wherein the drilling stabilizer device includes a sensor to contact a wall of the borehole.

9. The apparatus of claim 6 , wherein the stator and the drilling stabilizer device form a substantially integrated assembly.

10. The apparatus of claim 1 , further including:

a drilling mud seal between the rotor and the stator.

11. The apparatus of claim 1 , wherein the stator is included in a piggy-back stabilizer, and wherein the rotor is included in a drill bit assembly.

12. The apparatus of claim 11 , further including:

a sensor included in the drill bit assembly.

13. The apparatus of claim 11 , further including:

a coil included in the rotor, the coil to receive an induced current to power a sensor included in the drill bit assembly.

14. An apparatus, comprising:

a stator arranged to operatively couple to a borehole;

a rotor electromagnetically coupled to the stator to generate electrical current, the rotor to rotate using power; and

a switch coupled to a mud generator and arranged to receive the electrical current, the switch to provide power to one or more electrical systems disposed in the borehole, wherein a coil is included in the stator, and wherein a magnet is included in the rotor.

15. An apparatus, comprising:

a stator arranged to operatively couple to a borehole;

a rotor electromagnetically coupled to the stator to generate electrical current, the rotor to rotate using power; and

a switch coupled to a mud generator and arranged to receive the electrical current, the switch to provide power to one or more electrical systems disposed in the borehole, wherein a first coil and a first magnet are included in the rotor, and wherein a second coil and a second magnet are included in the stator.

16. A system, comprising:

a drilling rig rotary table;

a stator arranged to operatively couple to a borehole;

a rotor electromagnetically coupled to the stator to generate electrical current, said rotor to rotate using power supplied by the drilling rig rotary table;

a switch arranged to receive the electrical current and to provide power to one or more electrical units disposed in the borehole; and

a mud generator coupled to the switch such that the mud generator operatively provides the power to the one or more electrical systems.

17. The system of claim 16 , wherein the electrical current is to be transmitted to a bottom hole assembly.

18. The system of claim 17 , wherein the bottom hole assembly further includes:

a plurality of downhole sensors; and

a data acquisition system coupled to the plurality of downhole sensors.

19. A system, comprising:

a drilling rig rotary table;

a stator arranged to operatively couple to a borehole;

a rotor electromagnetically coupled to the stator to generate electrical current, said rotor to rotate using power supplied by the drilling rig rotary table; and

a switch coupled to a mud generator and to the electrical current, the switch to transmit power to a bottom hole assembly, wherein the bottom hole assembly includes a plurality of acoustic pulsers.

20. A method, comprising:

coupling a stator to a borehole;

moving a rotor relative to the stator to generate electrical current to power a borehole tool; and

switching between the electrical current and a mud generator so as to provide power one or more electrical systems of the borehole tool.

21. The method of claim 20 , further including:

receiving the electrical current at a power supply coupled to a data acquisition system.

22. The method of claim 20 , further including:

receiving the electrical current at a battery to charge the battery.

23. The method of claim 20 , further including:

sensing a failure to supply the electrical current to a data acquisition system; and

using a battery to supply power to the data acquisition system.

24. A method, comprising:

coupling a stator to a borehole;

moving a rotor relative to the stator to generate electrical current to power a borehole tool;

sensing a failure to supply the electrical current to a data acquisition system; and

using a mud generator to supply power to the data acquisition system alternatively from supplying the electrical current to the data acquisition system.

25. A method, comprising:

coupling a stator to a borehole;

moving a rotor relative to the stator to generate electrical current to power a borehole tool; and

operating a mud pulse telemetry system powered from a switch coupled to the electrical current and a mud generator.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2005
From: BANKSTON, BILLY; MENEZES, CLIVE
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 017088/0175 →
Continuity (1)
Related Publication 20070079989A1 · Apr 12, 2007