Electrical enhancement of fabric filter performance
View Patent ↗A method for operating a filter assembly having a filter medium includes applying a constant or nearly constant static DC potential to dust entering the filter assembly and the filter medium, passing dust-laden gas through the filter medium in a first direction through the filter assembly while the filter medium is statically charged with the DC potential, measuring pressure drop through the filter assembly, and, in response to the pressure drop meeting a preset limit, reversing the polarity of the DC potential to thereby allow dust particles on the filter medium to drop off the filter medium.
1. A method for operating a filter assembly having a cloth fabric filter medium, said method comprising:
applying a constant or nearly constant static DC potential to dust entering the filter assembly and to the filter medium;
passing dust-laden gas through the filter medium in a first direction through the filter assembly while the filter medium is statically charged with the DC potential;
measuring pressure drop through the filter assembly; and
in response to the pressure drop meeting a preset limit, reversing the polarity of the DC potential to thereby allow dust particles on the filter medium to drop off the filter medium.
2. A method in accordance with claim 1 wherein said reversing the polarity of the DC potential to thereby allow dust particles on the filter medium to drop off the filter medium is performed without reverse pulsing the filter medium with compressed gas.
3. A method in accordance with claim 1 wherein the filter medium is a filter bag.
4. A method in accordance with claim 1 , performed repeatedly.
5. A method in accordance with claim 1 , wherein said DC potential is approximately 35 kV.
6. A method in accordance with claim 1 , wherein applying a static DC potential to the filter medium comprises applying a DC potential resulting in a current of about six to ten micro-amps per square foot of filter medium.
7. A method in accordance with claim 1 wherein particles in the gas to be filtered are charged with a negative corona.
8. A method in accordance with claim 1 , wherein the filter assembly used therein is a second filter assembly used as a replacement for a first filter assembly, and said method further comprises, prior to replacement of the first filter assembly with the second filter assembly:
passing dust-laden gas through filter medium of the first filter assembly; and
reverse pulsing the filter medium of the first filter assembly with compressed gas to clean collected dust from the filter medium of the first filter assembly.
9. A method in accordance with claim 8 wherein said reversing the polarity of the DC potential to thereby allow dust particles on filter medium of the second filter assembly to drop off the filter medium of the second filter assembly is performed while reverse pulsing the second filter medium, but using a lower pressure than said reverse pulsing the filter medium of the first filter assembly.
10. A method in accordance with claim 8 wherein the second filter assembly comprises a higher permeability filter fabric than said first filter assembly.
11. A method in accordance with claim 8 wherein the second filter assembly is physically smaller than the first filter assembly.
12. A method in accordance with claim 8 wherein said reversing the polarity of the DC potential to thereby allow dust particles on the filter medium of the second filter assembly to drop off the filter medium of the second filter assembly is performed without reverse pulsing the filter medium of the second filter assembly.
13. A method in accordance with claim 8 wherein said DC potential is approximately 35 kV.
14. A method in accordance with claim 8 wherein applying a static DC potential to the filter medium of the second filter assembly comprises applying a DC potential resulting in a current of about six to ten micro-amps per square foot of filter cloth.
15. A method in accordance with claim 8 further comprising a pulsating DC potential to the filter medium of the first filter while passing dust-laden gas therethrough.
16. A filter apparatus comprising:
a cloth fabric filter medium configured to pass dust-laden gas therethrough in a first direction while the cloth fabric filter medium is statically charged with a constant or nearly constant DC potential;
a pressure drop measuring apparatus configured to measure a pressure drop during operation of the filter apparatus; and
a DC source configured to apply the DC potential to the cloth fabric filter medium and responsive to the pressure drop measuring apparatus to reverse the polarity of the DC potential to thereby allow dust particles on the cloth fabric filter medium to drop off the cloth fabric filter medium when the pressure drop meets or exceeds a preset limit.
17. An apparatus in accordance with claim 16 configured to reverse the polarity of the DC potential without reverse pulsing the cloth fabric filter medium with compressed gas.
18. An apparatus in accordance with claim 16 , wherein said DC potential is approximately 35 kV.
19. An apparatus in accordance with claim 16 , wherein the DC source is configured to supply a current to the cloth fabric filter medium that results in a current of about six to ten micro-amps per square foot of filter cloth.