IP Library Granted Patent US 7,547,756
Granted Patent B2
US 7,547,756 · App. 11/263,166 · Granted Jun 16, 2009

Benzimidazole-containing sulfonated polyethersulfones

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Quick Facts
Patent No.
US 7,547,756
App. No.
11/263,166
Granted
Jun 16, 2009
Kind
B2
Abstract

Sulfonated polyethersulfones and polymer compositions comprising sulfonated polyethersulfones and at least one inorganic heteropolyacid are useful as proton exchange membranes for fuel cells. The polyethersulfones include structural units derived from at least one biphenol monomer and a monomer of formula I wherein X is O, S or NR 1 ; Y is N or CR 5 ; R 1 , R 2 , R 3 and R 4 are independently hydrogen, alkyl, substituted alkyl, aryl, substituted aryl, alkylaryl, substituted alkylaryl, arylalkyl or substituted arylalkyl, or R 3 and R 4 , taken together, form a 5- or 6-membered substituted or unsubstituted aliphatic or aromatic ring; R 5 is hydrogen, alkyl, substituted alkyl, aryl, substituted aryl, alkylaryl, substituted alkylaryl, arylalkyl or substituted arylalkyl; and L is a direct bond or a divalent aromatic linker containing 6-12 carbons.

Claims (32)

1. A polymer composition comprising a sulfonated polyethersulfone and at least one inorganic heteropolyacid, said polyethersulfone comprising structural units derived from at least one biphenol monomer and a monomer of formula I

wherein X is O, S or NR 1 ;

Y is N or CR 5 ,

R 1 , R 2 , R 3 and R 4 are independently hydrogen, alkyl, substituted alkyl, aryl, substituted aryl, alkylaryl, substituted alkylaryl, arylalkyl or substituted arylalkyl, or

R 3 and R 4 , taken together, form a 5- or 6-membered substituted or unsubstituted aliphatic or aromatic ring;

R 5 is hydrogen, alkyl, substituted alkyl, aryl, substituted aryl, alkylaryl, substituted alkylaryl, arylalkyl or substituted arylalkyl; and

L is a direct bond or a divalent aromatic linker containing 6-12 carbons.

2. A polymer composition according to claim 1 , wherein the polyethersulfone comprises structural units derived from a dihalodiarylsulfone.

3. A polymer composition according to claim 2 , wherein the polyethersulfone comprises structural units derived from at least one sulfonated dihalodiarylsulfone.

4. A polymer composition according to claim 1 , wherein X is NR 1 .

5. A polymer composition according to claim 1 , wherein Y is N and R 1 is H.

6. A polymer composition according to claim 1 , wherein R 2 is hydrogen.

7. A polymer composition according to claim 1 , wherein R 3 and R 4 are taken together and form a 6-membered aromatic ring.

8. A polymer composition according to claim 1 , wherein L is a direct bond.

9. A polymer composition according to claim 1 , wherein R 2 , R 3 and R 4 are hydrogen.

10. A polymer composition according to claim 1 , comprising about 1-25 mol % of the structural units derived from the monomer of formula I.

11. A polymer composition according to claim 1 , comprising about 2-15 mol % of the structural units derived from of the monomer of formula I.

12. A polymer composition according to claim 1 , comprising about 2-7 mol % of the structural units derived from of the monomer of formula I.

13. A polymer composition according to claim 1 , comprising about 5 mol % of the structural units derived from of the monomer of formula I.

14. A polymer composition according to claim 2 , wherein about 30-70 mol % of the structural units derived from the dihalodiarylsulfone are sulfonated.

15. A polymer composition according to claim 2 , wherein about 40-60 mol % of the structural units derived from the dihalodiarylsulfone are sulfonated.

16. A polymer composition according to claim 2 , wherein about 40 mol % of the structural units derived from the dihalodiarylsulfone are sulfonated.

17. A polymer composition according to claim 1 , wherein the inorganic heteropolyacid is phosphotungstic acid.

18. A polymer composition according to claim 1 , comprising about 20-70 parts heteropolyacid and 30-80 parts sulfonated polyethersulfone.

19. A polymer composition according to claim 1 , comprising about 40-60 parts heteropolyacid and 40-60 parts sulfonated polyethersulfone.

20. A polymer composition according to claim 1 , comprising about 50 parts heteropolyacid and 50 parts sulfonated polyethersulfone.

21. A membrane comprising a polymer composition according to claim 1 .

22. A polymer composition comprising a sulfonated polyethersulfone and phosphotungstic acid, said polyethersulfone comprising structural units derived from a 4,4′-dihalodiphenylsulfone, a sulfonated 4,4′-dihalodiphenylsulfone, biphenol and 2-(3′,5′-dihydroxyphenyl)benzimidazole.

23. A polymer composition according to claim 22 , wherein the polyethersulfone comprises about 40 mol % of the sulfonated 4,4′-dihalodiphenylsulfone.

24. A polymer composition according to claim 22 , wherein the sulfonated polyethersulfone comprises about 5-10 mol % 2-(3′,5′-dihydroxyphenyl)benzimidazole.

25. A polymer composition according to claim 22 , wherein the sulfonated polyethersulfone comprises about 30-50 weight % phosphotungstic acid.

26. A fuel cell comprising a membrane according to claim 21 .

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE TO GENERAL ELECTRIC COMPANY & CORRECT CORRESPONDENCE STREET ADDRESS TO: 1 RESEARCH CIRCLE PREVIOUSLY RECORDED ON REEL 027518 FRAME 0803. ASSIGNOR(S) HEREBY CONFIRMS THE CLARIFICATION OF OWNERSHIP. Recorded Jan 13, 2012
From: GENERAL ELECTRIC COMPANY
To: GENERAL ELECTRIC COMPANY
Reel/Frame 027531/0149 →
CLARIFICATION OF OWNERSHIP Recorded Jan 11, 2012
From: GENERAL ELECTRIC COMPANY
To: GENEFRAL ELECTRIC COMPANY
Reel/Frame 027518/0803 →
SECURITY AGREEMENT Recorded Aug 18, 2008
From: SABIC INNOVATIVE PLASTICS IP B.V.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 021423/0001 →