IP Library Granted Patent US 8,158,281
Granted Patent B2
US 8,158,281 · App. 11/268,010 · Granted Apr 17, 2012

Anode active material and battery using the same

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Quick Facts
Patent No.
US 8,158,281
App. No.
11/268,010
Granted
Apr 17, 2012
Kind
B2
Abstract

A battery with a high capacity and superior cycle characteristics and an anode active material used in the battery are provided. An anode includes an anode active material capable of reacting with lithium. The anode active material includes tin, cobalt and carbon as elements, and the carbon content is within a range from 9.9 wt % to 29.7 wt % inclusive, and the ratio of cobalt to the total of tin and cobalt is within a range from 30 wt % to 70 wt % inclusive. Moreover, the size of a crystalline phase of an intermetallic compound of cobalt and tin measured by small-angle X-ray scattering is 10 nm or less. Thereby, while a high capacity is maintained, cycle characteristics can be improved.

Claims (41)

1. An anode active material, comprising:

tin, cobalt and carbon,

wherein a carbon content ranges from 9.9 wt % to 29.7 wt %, a tin content ranges from 23.8 wt % to 39.6 wt %, and a cobalt content ranges from 39.6 wt % to 55.4 wt % such that a ratio of cobalt to a total of tin and cobalt ranges from 50 wt % to 70 wt %,

wherein the anode active material includes a crystalline phase of an intermetallic compound of cobalt and tin, and

wherein a size of the crystalline phase measured by a small-angle X-ray scattering is 10 nm or less.

2. An anode active material according to claim 1 , wherein a 1 s peak of carbon is obtained in a region lower than 284.5 eV by X-ray photoelectron spectroscopy.

3. An anode active material according to claim 1 , further comprising silicon.

4. An anode active material according to claim 3 , wherein a silicon content ranges from 0.5 wt % to 7.9 wt %.

5. An anode active material according to claim 1 , further comprising at least one constituent selected from the group consisting of indium, niobium, germanium, titanium, molybdenum, aluminum, phosphorus, gallium and bismuth at 14.9 wt % or less.

6. An anode active material according to claim 5 , wherein at least one constituent selected from the group consisting of indium, niobium, germanium, titanium, molybdenum, aluminum, phosphorus, gallium and bismuth at 2.4 wt % or more.

7. A battery, comprising:

a cathode;

an anode; and

an electrolyte,

wherein the anode includes an anode active material that includes tin, cobalt and carbon,

wherein a carbon content in the anode active material ranges from about 9.9 wt % to about 29.7 wt %, a tin content ranges from 23.8 wt % to 39.6 wt %, and a cobalt content ranges from 39.6 wt % to 55.4 wt % such that a ratio of cobalt to a total of tin and cobalt ranges from about 50 wt % to about 70 wt %,

wherein the anode active material includes a crystalline phase of an intermetallic compound of cobalt and tin, and

wherein a size of the crystalline phase measured by small-angle X-ray scattering is about 10 nm or less.

8. A battery according to claim 7 , wherein a 1s peak of carbon is obtained in a region lower than 284.5 eV by X-ray photoelectron spectroscopy.

9. A battery according to claim 7 , wherein the anode active material further includes silicon.

10. A battery according to claim 9 , wherein a silicon content in the anode active material ranges from about 0.5 wt % to about 7.9 wt %.

11. A battery according to claim 7 , wherein the anode active material further includes at least one constituent selected from the group consisting of indium, niobium, germanium, titanium, molybdenum, aluminum, phosphorus, gallium and bismuth at about 14.9 wt % or less.

12. A battery according to claim 11 , wherein the anode active material includes at least one constituent selected from the group consisting of indium, niobium, germanium, titanium, molybdenum, aluminum, phosphorus, gallium and bismuth at about 2.4 wt % or more.

13. An anode active material according to claim 1 , wherein the tin, cobalt and carbon constitute a first component of the anode active material,

the anode active material further comprising a second component of the anode active material that is a carbon material capable of inserting and extracting lithium,

wherein a ratio of the second component to the first component is within a range from 1 wt % to 95 wt %.

14. An anode material according to claim 1 , wherein the tin, cobalt and carbon constitute a first component of the anode active material,

the anode active material further comprising a second component of the anode active material that is a carbon material capable of inserting and extracting lithium,

wherein a ratio of the second component to the first component is about 7:2.

15. A battery according to claim 7 , wherein the tin, cobalt and carbon constitute a first component of the anode active material,

the anode active material further comprising a second component of the anode active material that is a carbon material capable of inserting and extracting lithium,

wherein a ratio of the second component to the first component is within a range from 1 wt % to 95 wt %.

16. A battery material according to claim 7 , wherein the tin, cobalt and carbon constitute a first component of the anode active material,

the anode active material further comprising a second component of the anode active material that is a carbon material capable of inserting and extracting lithium,

wherein a ratio of the second component to the first component is about 7:2.

17. An anode active material according to claim 1 , wherein a capacity retention ratio measured as 100×(the discharge capacity in the 300th cycle/discharge capacity in the second cycle) is about 85% to 90%.

18. An anode active material according to claim 17 , wherein an initial charge capacity ranges from about 428 to about 454 mAh/g.

19. A battery according to claim 7 , wherein a capacity retention ratio measured as 100×(the discharge capacity in the 300th cycle/discharge capacity in the second cycle) is about 85% to 90%.

20. A battery according to claim 19 , wherein an initial charge capacity ranges from about 428 to about 454 mAh/g.

21. An anode active material according to claim 1 , wherein the crystalline phase of an intermetallic compound of cobalt and tin is a crystalline phase of CoSn.

22. A battery according to claim 7 , wherein the crystalline phase of an intermetallic compound of cobalt and tin is a crystalline phase of CoSn.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: TOHOKU MURATA MANUFACTURING CO., LTD
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 045103/0835 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO.,LTD
Reel/Frame 045104/0001 →