IP Library Granted Patent US 7,659,031
Granted Patent B2
US 7,659,031 · App. 11/268,964 · Granted Feb 9, 2010

Size AA alkaline battery

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Quick Facts
Patent No.
US 7,659,031
App. No.
11/268,964
Granted
Feb 9, 2010
Kind
B2
Abstract

A size AA alkaline battery includes an anode principally composed of zinc functioning as an active material, a cathode principally composed of manganese dioxide or nickel oxyhydroxide functioning as an active material, a separator composed of a nonwoven fabric, an electrolyte composed of an aqueous solution of potassium hydroxide, and zinc oxide.

Claims (18)

1. A size AA alkaline battery comprising:

an anode comprising zinc functioning as an active material said zinc being the largest component of said anode by amount;

a cathode comprising manganese dioxide or nickel oxyhydroxide functioning as an active material said manganese dioxide or nickel oxyhydroxide being the largest component of said cathode by amount;

a separator composed of a nonwoven fabric;

an electrolyte composed of an aqueous solution of potassium hydroxide; and

zinc oxide present in an amount of 0.08 to 0.1 g in any one of or any combination of said anode, and said cathode,

wherein,

the amount of zinc oxide is such that at an initial stage of the reaction in the battery when installed in reverse polarity, a reduction reaction of zinc oxide occurs before a hydrogen-generating reaction thereby suppressing the generation of hydrogen gas and an amount of oxygen such that the oxygen moves from the cathode to the anode through the separator thereby oxidizing zinc in the anode to form zinc oxide, and

the total air-permeability of the separator composed of the nonwoven fabric is in the range of 50 to 65 ml/sec/cm 2 .

2. The size AA alkaline battery according to claim 1 , wherein the cathode includes a cathode mixture containing manganese dioxide; graphite; and an aqueous solution of potassium hydroxide.

3. The size AA alkaline battery according to claim 2 , wherein the cathode is in the form of a hollow cylinder.

4. The size AA alkaline battery according to claim 1 , wherein the anode includes a gelled anode mixture containing zinc; zinc oxide; an aqueous solution of potassium hydroxide; and a thickener.

5. The size AA alkaline battery according to claim 1 , further comprising:

a hollow-cylindrical metal cathode can having an opening and a bottom, wherein the cathode can contains the cathode being in the form of a hollow cylinder, the separator being in contact with the inner surface of the cathode, the anode being disposed the inside the separator, and the electrolyte.

6. The size AA alkaline battery according to claim 5 , wherein the metal cathode can includes a sealing unit for sealing the opening.

7. The size AA alkaline battery according to claim 6 , wherein the sealing unit includes a sealing member; a reinforcing member; a current-collecting pin; and an anode terminal.

8. The size AA alkaline battery according to claim 1 , wherein the separator composed of the nonwoven fabric is in the form of a cylinder having a bottom.

9. The size AA alkaline battery according to claim 1 , wherein the separator is composed of a polyolefin nonwoven fabric.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: TOHOKU MURATA MANUFACTURING CO., LTD
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 045103/0835 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO.,LTD
Reel/Frame 045104/0001 →