Metal particle sensor system
View Patent ↗A metal particle sensor system for detecting metal particles in an oil line. The metal particle sensor system may include a metal particle sensor positioned about the line, an orifice positioned within the line and downstream of the metal particle sensor, a first pressure sensor positioned upstream of the orifice, and a second pressure sensor positioned downstream of the orifice. The metal particle sensor detects metal particles in the line while the first pressure sensor and the second pressure sensor determine a pressure drop across the orifice.
1. A metal particle sensor system for detecting metal particles in an oil line, comprising:
a metal particle sensor positioned about the line;
an orifice positioned within the line and downstream of the metal particle sensor, the orifice providing a backfill in the line about the metal particle sensor;
a first pressure sensor positioned upstream of the orifice; and
a second pressure sensor positioned downstream of the orifice.
2. The metal particle sensor system of claim 1 , wherein the metal particle sensor detects metal particles in the line while the first pressure sensor and the second pressure sensor determine a pressure drop across the orifice.
3. The metal particle sensor system of claim 1 , wherein the metal particle sensor comprises a ferrous metal particle sensor.
4. The metal particle sensor system of claim 1 , wherein the metal particle sensor comprises a non-ferrous metal particle sensor.
5. The metal particle sensor system of claim 1 , further comprising a microprocessor so as to determine the flow rate in the line based upon the pressure drop across the orifice.
6. The metal particle sensor system of claim 1 , further comprising a second orifice positioned downstream of the second pressure sensor.
7. The metal particle sensor system of claim 6 , wherein the second orifice provides a backfill in the line about the second pressure sensor.
8. The metal particle sensor system of claim 1 , further comprising a gooseneck positioned downstream of the second pressure sensor.
9. The metal particle sensor system of claim 8 , wherein the gooseneck provides a backfill in the line about the second pressure sensor.
10. A method for determining the extent of metal particles in an oil line, comprising:
positioning a first orifice in the line;
measuring a pressure drop across the orifice;
determining the flow rate in the line based upon the pressure drop; and
detecting the presence of metal particles in the line based upon the flow rate therethrough.
11. The method of claim 10 , further comprising the step of backfilling the line about a metal particle sensor.
12. The method of claim 10 , further comprising the step of positioning a second orifice downstream of the first orifice.
13. The method of claim 10 , further comprising the step of positioning a gooseneck downstream of the first orifice.
14. A metal particle sensor system for detecting metal particles in an oil line, comprising:
a metal particle sensor positioned about the line to detect the metal particles;
a first orifice positioned within the line and downstream of the metal particle sensor;
a first pressure sensor positioned upstream of the first orifice;
a second pressure sensor positioned downstream of the first orifice so as to determine a pressure drop across the first orifice; and
a second orifice positioned downstream of the second pressure sensor.
15. The metal particle sensor system of claim 14 , wherein the first orifice provides a backfill in the line about the metal particle sensor.
16. The metal particle sensor system of claim 14 , wherein the metal particle sensor comprises a ferrous metal particle sensor.
17. The metal particle sensor system of claim 14 , wherein the metal particle sensor comprises a non-ferrous metal particle sensor.
18. The metal particle sensor system of claim 14 , wherein the second orifice provides a backfill in the line about the second pressure sensor.
19. The metal particle sensor system of claim 14 , further comprising a microprocessor so as to determine the flow rate in the line based upon the pressure drop across the orifice.