IP Library Granted Patent US 7,407,587
Granted Patent B1
US 7,407,587 · App. 11/277,372 · Granted Aug 5, 2008

Method and sorbent for selective removal of contaminants from fluids

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Quick Facts
Patent No.
US 7,407,587
App. No.
11/277,372
Granted
Aug 5, 2008
Kind
B1
Abstract

Anion exchange materials loaded with oxygen-containing metal compounds within the exchange matrix as a sorbent, and a method for preparation. The materials remove arsenic and other ligands or contaminants from water and other fluid streams.

Claims (28)

1. A method to load an anion exchange material with a metal, the method comprising

contacting an anion exchange material with a metal salt in a solvent consisting essentially of water under conditions to load the anion exchange material with a metal salt,

contacting the metal salt loaded anion exchange material with a base for a time sufficient to precipitate a hydrous metal oxide, and

washing and neutralizing the metal oxide loaded anion exchange material to remove excess base.

2. The method of claim 1 where the metal is a soluble salt of at least one of iron, copper, zinc, nickel, manganese, titanium, zirconium, yttrium, lanthanum, lanthanides, scandium, yttrium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, rhenium, ruthenium, osmium, cobalt, rhodium, iridium, palladium, platinum, silver, gold, cadmium, gallium, indium, thallium, germanium, tin, lead, antimony, bismuth, actinium, or actinides.

3. The method of claim 2 where the iron salt is a soluble iron(III) salt.

4. The method of claim 1 wherein a neutralized metal oxide loaded anion exchange material is used to provide additional metal oxide loading.

5. The method of claim 1 wherein the metal oxide loaded anion exchange material is dried at a temperature between about 19° C. to about 150° C.

6. The method of claim 1 wherein the anion exchange material is a Type I or Type II strong base organic ion exchange resin bead containing quaternary ammonium groups with a positively charged nitrogen atom.

7. The method of claim 1 wherein the anion exchange material is a weak base organic ion exchange resin bead containing primary, secondary and/or tertiary amine groups.

8. The method of claim 1 wherein the anion exchange material is at least one of a polymeric matrix, a polymeric fiber, a polystyrene matrix, a polystyrene/divinylbenzene matrix, or a polyacrylic matrix.

9. The method of claim 1 wherein the anion exchange material is at least one of hydrous alumina, hydrous zirconia, hydrous titania, hydrotalcites, or layered double hydroxides (LDH).

10. A method of removing at least one contaminant from a fluid stream, the method comprising contacting at least a portion of a fluid stream with a metal oxide loaded anion exchange material under conditions sufficient to result in a treated fluid stream with reduced contaminants, the loaded anion exchange material prepared by

contacting the anion exchange material with a metal salt in a solvent consisting essentially of water under conditions to load the anion exchange material with a metal salt,

contacting the metal salt loaded anion exchange material with a base for a time sufficient to precipitate a hydrous metal oxide, and

washing and neutralizing the metal oxide loaded anion exchange material to remove excess base.

11. The method of claim 10 wherein the contaminants are selected from at least one of arsenate, arsenite, chromate, molybdate, selenite, phosphate, vanadate, or natural organic matter.

12. The method of claim 10 where the fluid is at least one of drinking water, groundwater, industrial process water, organic solvent, mixed solvent systems, or industrial effluents.

13. The method of claim 10 wherein the metal salt is crystalline or non-crystalline hydrous iron oxide particles.

14. A method to load an anion exchange material with hydrous iron oxide, the method comprising

contacting an anion exchange material with a solution of FeCl 3 in a solvent consisting essentially of water under conditions to load the anion exchange material FeCl 3 ,

contacting the FeCl 3 loaded anion exchange material with a base for a time sufficient to precipitate a hydrous metal oxide, and

washing and neutralizing the hydrous iron oxide loaded anion exchange material to remove excess base.

15. The method of claim 14 further comprising using the resulting hydrous iron oxide loaded anion exchange material as a sorbent for at least one contaminant in a fluid stream.

16. The method of claim 14 wherein the contaminant is selected from at least one of arsenate, arsenite, chromate, molybdate, selenite, phosphate, vanadate, or natural organic matter.

17. The method of claim 15 where the fluid stream is at least one of drinking water, groundwater, industrial process water, organic solvent, mixed solvent systems, or industrial effluents.

18. The method of claim 14 using FeCl 3 at a concentration ranging between 7% w/v to about 50% w/v in the solution.

19. The method of claim 14 where the contaminant is at least one of arsenate As(V), arsenite As(III), vanadate V(V), molybdate Mo(VI), phosphate P(V), chromate or dichromate Cr(VI), selenite Se(IV), or natural organic matter.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Feb 20, 2015
From: BLUE HILLS BANK
To: SOLMETEX, LLC
Reel/Frame 034995/0438 →
SECURITY INTEREST Recorded Feb 6, 2015
From: SOLMETEX, LLC
To: TD BANK, N.A.
Reel/Frame 034907/0023 →
PATENT SECURITY AGREEMENT Recorded Jan 7, 2014
From: SOLMETEX, LLC
To: BLUE HILLS BANK
Reel/Frame 031924/0891 →
PATENT ASSIGNMENT AGREEMENT (ENTIRE INTEREST) Recorded Jan 6, 2014
From: LAYNE CHRISTENSEN COMPANY
To: SOLMETEX, LLC
Reel/Frame 031923/0570 →