Method for cutting an LCD substrate using coolant having low surface tension and low viscosity properties in which a partial cut, cooling with coolant and then a full cut takes place after coolant is removed
View Patent ↗Disclosed is a method of cutting a liquid crystal display (LCD) unit cell from an LCD assembly panel. The method includes applying a coolant onto heated cutting path formed on the LCD assembly panel. A rapidly heated portion of the substrate is rapidly cooled using water having a high specific heat or a mixed coolant in which a material for improving characteristics of surface tension, viscosity and thermal conductivity is dissolved in water. Therefore, the cutting quality of the substrate is improved, and a cutting speed is also enhanced.
1. A method of cutting a liquid crystal display (LCD) unit cell from an LCD assembly panel, comprising:
heating a cutting path formed on the LCD assembly panel in which the LCD unit cell is surrounded by the cutting path;
applying a mixed coolant including an organic material mixed with water onto the heated cutting path so that the LCD assembly panel is partially cut to a predetermined depth along the cutting path;
sucking the coolant to remove the applied coolant from the cutting path of the LCD assembly panel; and
heating the cutting path from which the applied coolant is removed to fully cut the LCD assembly panel along the cutting path,
wherein a surface tension of the mixed coolant is equal to or lower than about 52 dyn/cm to increase an adhering area between the mixed coolant and the LCD assembly panel, while a specific heat of the mixed coolant is equal to or higher than about 3.7 KJ/KgK and thermal conductivity of the mixed coolant is equal to or higher than about 0.4.
2. The method of claim 1 , wherein the mixed coolant includes a surfactant for reducing the surface tension of the coolant.
3. The method of claim 1 , wherein the mixed coolant includes methanol dissolved in water at a ratio of 2:8.
4. The method of claim 1 , wherein the mixed coolant includes acetone dissolved in water at a ratio of 2:8.
5. The method of claim 1 , wherein a viscosity of the mixed coolant is equal to or lower than about 1.1 cap so that the mixed coolant is easily removed from the LCD assembly panel during said sucking the mixed coolant.