IP Library Granted Patent US 7,684,309
Granted Patent B2
US 7,684,309 · App. 11/284,687 · Granted Mar 23, 2010

Multi-purpose high-density optical disc

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Quick Facts
Patent No.
US 7,684,309
App. No.
11/284,687
Granted
Mar 23, 2010
Kind
B2
Abstract

An optical recording medium includes a first half-disc and a second half-disc. The first half-disc includes a substrate and an information layer (including a reflective layer) formed on a first side of the substrate. The second half-disc is bonded by an adhesive to a second side of the substrate of the first half-disc. In addition, a cover layer is formed over the first reflective layer. The cover layer has a thickness of approximately 0.1 mm. The substrate of the first half-disc has a thickness in a range of 0.3 mm to 1.0 mm. The first and second half-discs together have a combined thickness in a range of 0.8 mm to 1.3 mm.

Claims (52)

1. An optical recording medium comprising:

a first half-disc including a substrate and a first information layer including a first reflective layer formed on a first side of said substrate;

a second half-disc bonded by an adhesive to a second side of said substrate of the first half-disc; and

a cover layer over said first reflective layer,

wherein said cover layer has a thickness of approximately 0.1 mm, said substrate of said first half-disc has a thickness in a range of 0.3 mm to 1.0 mm, and said first and second half-discs together have a combined thickness in a range of 0.8 mm to 1.3 mm, and

wherein said first half-disc is configured for reading of information marks on the first information layer using a light beam reflected from the information bearing first side of the first half-disc without a reading beam traveling through said adhesive and said substrate of the first half-disc.

2. An optical recording medium as claimed in claim 1 , further comprising a protective hardcoat over said cover layer.

3. An optical recording medium as claimed in claim 1 , wherein said information layer comprises an information track having pits with a minimum length along the track in a range of 138 nm to 160 nm.

4. An optical recording medium as claimed in claim 1 , wherein said first information layer comprises information marks configured for reading using a laser with a wavelength in a range of 400 nm to 421 nm and a numerical aperture of 0.85.

5. An optical recording medium as claimed in claim 1 , said first information layer of said first half-disc has information capacity of 23 GBytes or more.

6. An optical recording medium as claimed in claim 1 , wherein said optical recording medium is double-sided, and said second half-disc includes a second information layer comprising a second reflective layer, wherein said second information layer has information capacity of 15 GBytes or more.

7. An optical recording medium as claimed in claim 6 , wherein said second information layer has an information track comprising pits having a minimum length of approximately 204 nm.

8. An optical recording medium as claimed in claim 6 , wherein said second information layer comprises information marks configured for reading using a laser with a wavelength in a range of 400 nm to 420 nm and a numerical aperture of 0.65.

9. An optical recording medium as claimed in claim 1 , wherein said optical recording medium is double-sided, and said second half-disc comprises a DVD-5 half-disc.

10. An optical recording medium as claimed in claim 1 , wherein said optical recording medium is double-sided, and said second half-disc comprises a DVD-9 half-disc.

11. An optical recording medium as claimed in claim 1 , wherein said second half-disc comprises an RFID chip.

12. An optical recording medium as claimed in claim 1 , wherein said second half-disc comprises a half-disc molded without an information layer.

13. An optical recording medium as claimed in claim 12 , further comprising printing applied to a surface of said second half-disc.

14. An optical recording medium as claimed in claim 1 , wherein said first half-disc is configured for reading of information marks on the tint information layer using a light beam reflected from the information bearing first side of the first half-disc without a reading beam traveling through said adhesive and said substrate of the first half-disc and without the reading beam traveling through the substrate of the second half-disc.

15. A method for manufacturing an optical recording medium, the method comprising:

(a) molding a substrate for a first half-disc, said substrate having a thickness in a range of 0.3 mm to 1.0 mm and an information bearing first side and a second side;

(b) forming a first information layer for said first half-disc by forming a reflective layer over the information-bearing first side of the substrate;

(c) forming a bond between a second half-disc at the second side of said substrate to said substrate of said first half-disc, wherein the first and second half-discs together have a combined thickness in a range of 0.8 mm to 1.3 mm and wherein die first half-disc is configured for reading information marks on the information layer using a light beam reflected from the information bearing first side of the first half-disc without a reading beam traveling through said bond and said substrate of the first half-disc; and

(d) applying a cover layer over said information layer of said first half-disc, wherein said cover layer has a thickness of approximately 0.1 mm.

16. The method of claim 15 , further comprising testing a readability of said first information layer by using a laser with a wavelength in a range of 400 nm to 420 nm and a numerical aperture of 0.85.

17. The method of claim 15 , further comprising forming a second information layer by forming a second information-bearing surface of said second half-disc and a second reflective layer over said second information-bearing surface.

18. The method of claim 15 , further comprising testing a readability of said second information layer by using a laser with a wavelength in a range of 400 nm to 420 nm and a numerical aperture of 0.65.

19. The method of claim 15 , further comprising embedding a RFID chip at said second half-disc.

20. The method of claim 15 , further comprising applying printing to a surface of said second half-disc.

21. An optical recording medium comprising:

a first half-disc including a substrate and a first information layer including a first reflective layer formed on a first side of said substrate;

a second half-disc bonded by an adhesive to a second side of said substrate of the first half-disc; and

a cover layer over said first reflective layer.

wherein said cover layer has a thickness of approximately 0.1 mm, said substrate of said first half-disc has a thickness in a range of 0.3 turn to 1.0 mm, and said first and second half-discs together have a combined thickness in a range of 0.8 mm to 1.3 mm, and

wherein the first half-disc is configured for reading information marks on the first information layer using a light beam reflected from the first side of the first half-disc without a reading beam traveling through said adhesive and said substrate of the first half-disc, and

wherein said first half-disc includes only one information layer.

22. An optical recording medium comprising:

a first half-disc including a substrate and a first information layer including a first reflective layer formed on a first side of said substrate;

a second half-disc bonded by an adhesive to a second side of said substrate of the first half-disc; and

a cover layer over said first reflective layer,

wherein said cover layer has a thickness of approximately 0.1 mm, said substrate of said first half-disc has a thickness in a range of 0.3 mm to 1.0 mm, and said first and second half-discs together have a combined thickness in a range of 0.8 mm to 1.3 mm, and

wherein the first half-disc is configured for reading information marks on the first information layer using a light beam reflected from the first side of the first half-disc without a reading beam traveling through said adhesive and said substrate of the first half-disc, and

wherein said optical recording medium includes at least two read-only information layers.

23. The optical recording medium of claim 22 , wherein the first half-disc includes the at least two read-only information layers.

24. The optical recording medium of claim 22 , wherein each of the first half-disc and the second half disc includes at least one read-only information layer.

25. An optical recording medium comprising:

a first half-disc including a substrate and a first information layer including a first reflective layer formed on a first side of said substrate;

a second half-disc bonded by an adhesive to a second side of said substrate of the first half-disc; and

a cover layer over said first reflective layer,

wherein said cover layer has a thickness of approximately 0.1 mm, said substrate of said first half-disc has a thickness in a range of 0.3 mm to 1.0 mm, and said first and second half-discs together have a combined thickness in a range of 0.8 mm to 1.3 mm, and

wherein the first half-disc is configured for reading information marks on the first information layer using a light beam reflected front the first side of the first half-disc without a reading beam traveling through said adhesive and said substrate of the first half-disc, and

wherein the first information layer is a plurality of pits and lands formed in said first side of said substrate of the first half-disc.

Assignments (8)
RELEASE OF REEL 028985 FRAME 0211 Recorded Nov 25, 2015
From: JPMORGAN CHASE BANK, N.A.
To: CINRAM GROUP, INC.; CINRAM CAN HOLDINGS, INC.
Reel/Frame 037185/0332 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 11, 2015
From: CINRAM GROUP, INC.
To: CT ACQUISITION HOLDCO, LLC
Reel/Frame 037015/0919 →
PATENT SECURITY AGREEMENT Recorded Sep 14, 2012
From: CINRAM GROUP, INC.; CINRAM CAN HOLDINGS, INC.
To: JPMORGAN CHASE BANK, N.A. AS ADMINISTRATIVE AGENT
Reel/Frame 028985/0211 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2012
From: CINRAM INTERNATIONAL INC.
To: CINRAM GROUP, INC.
Reel/Frame 028887/0534 →
SECURITY AGREEMENT Recorded Jul 3, 2012
From: CINRAM INTERNATIONAL INC.; CINRAM (U.S.) HOLDING'S INC.; CINRAM, INC.; CINRAM INTERNATIONAL ULC; CINRAM WIRELESS LLC; IHC CORPORATION; CINRAM MANUFACTURING LLC; CINRAM DISTRIBUTION LLC; CINRAM RETAIL SERVICES, LLC; ONE K STUDIOS, LLC; 1362806 ONTARIO LIMITED
To: JP MORGAN CHASE BANK, N.A.
Reel/Frame 028497/0014 →
SECURITY AGREEMENT Recorded Jun 15, 2012
From: CINRAM INTERNATIONAL INC.; CINRAM, INC.; ONE K STUDIOS, LLC
To: JP MORGAN CHASE BANK, N.A.
Reel/Frame 028384/0122 →
SECURITY AGREEMENT Recorded Jun 15, 2012
From: CINRAM (U.S.) HOLDINGS INC.; CINRAM, INC.; CINRAM INTERNATIONAL INC.; ONE K STUDIOS, LLC
To: JP MORGAN CHASE BANK, N.A.
Reel/Frame 028384/0012 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2006
From: MUELLER, WILLIAM R.
To: CINRAM INTERNATIONAL INC.
Reel/Frame 017467/0215 →