Rubber compositions comprising unsaturated imidoalkoxysilanes
View Patent ↗A rubber comprising a silane, a filler and at least one rubber selected from the group consisting of solution polymerization-derived styrene-butadiene rubber (S-SBR) having from about 10 to about 80 percent vinyl content; (ii) emulsion polymerization-derived rubber; and (iii) butadiene rubber having from about 5 to about 99 percent cis content and from about 0 to about 60 percent vinyl content.
1. A rubber comprising:
(a) α,β-unsaturated cyclic imidoalkoxysilane of the general formula:
wherein R 1 is an alkylene or cycloalkylene group of from 1 to about 20 carbon atoms or an arylene group of from 6 to about 20 carbon atoms, R 2 and R 3 each is independently is an alkoxy, an alkyl or cycloalkyl group of from 1 to about 20 carbon atoms or an aryl group of from 6 to about 20 carbon atoms, and n is an integer from about 1 to about 20;
(b) at least one particulate filler; and
(c) at least one rubber selected from the group consisting of (i) solution polymerization-derived styrene-butadiene rubber (S-SBR) having from about 10 to about 80 percent vinyl content; (ii) emulsion polymerization-derived rubber; and (iii) butadiene rubber having from about 5 to about 99 percent cis content and from about 0 to about 50 percent vinyl content; (iv) synthetic isoprene rubber; (v) natural rubber; and (vi) any mixtures thereof.
2. The rubber of claim 1 wherein the α,β-unsaturated cyclic imidoalkoxysilanes is N-(propyl triethoxysilane) maleimide.
3. The rubber of claim 1 wherein the filler is selected from the group consisting of oxides, such as silica (pyrogenic, fumed and precipitated), titanium dioxide, aluminosilicate, alumina, siliceous materials, clays, talc, and carbon black.
4. The rubber of claim 3 wherein the filler is pretreated with at least one α,β-unsaturated cyclic imidoalkoxysilanes before being added to the rubber.
5. The rubber of claim 4 wherein the α,β-unsaturated cyclic imidoalkoxysilane used to pretreat the filler has the general formula:
wherein R 1 is an alkylene or cycloalkylene group of from 1 to about 20 carbon atoms or an arylene group of from 6 to about 20 carbon atoms, R 2 and R 3 each is independently is an alkoxy, an alkyl or cycloalkyl group of from 1 to about 20 carbon atoms or an aryl group of from 6 to about 20 carbon atoms, and n is an integer from about 1 to about 20.
6. The rubber of claim 5 wherein the α,β-unsaturated cyclic imidoalkoxysilanes used to pretreat the filler is N-(propyl triethoxysilane) maleimide.
7. The solution polymerization-derived styrene-butadiene rubber (S-SBR) of claim 1 having from about 25 to about 75 percent vinyl content.
8. The solution polymerization-derived styrene-butadiene rubber (S-SBR) of claim 1 having a bound styrene content of up to about 50 percent.
9. The solution polymerization-derived styrene-butadiene rubber (S-SBR) of claim 8 having a bound styrene content of from about 5 to about 36 percent.
10. The butadiene rubber (SBR) of claim 1 having from about 5 percent to about 99 percent cis content and from about 0 percent to about 60 percent vinyl content.
11. The emulsion polymerization-derived rubber of claim 1 wherein the emulsion polymerization-derived rubber is selected from the group consisting of styrene/butadiene rubber, butadiene/acrylonitrile rubber and styrene/butadiene/acrylonitrile rubber.
12. The emulsion polymerization-derived rubber of claim 11 wherein the emulsion polymerization-derived rubber contains from about 30 to about 45 weight percent bound styrene.
13. The emulsion polymerization-derived rubber of claim 11 wherein the emulsion polymerization-derived rubber contains from about 20 to about 28 weight percent of bound styrene.
14. The emulsion polymerization-derived rubber of claim 11 wherein the emulsion polymerization prepared styrene/butadiene/acrylonitrile terpolymer rubber contains from about 2 to about 40 weight percent acrylonitrile.
15. The rubber composition of claim 1 further comprising a curative and, optionally, at least one other additive selected from the group consisting of sulfur compounds, activators, retarders, accelerators, processing additives, oils, plasticizers, tackifying resins, silicas, fillers, pigments, fatty acids, zinc oxide, waxes, antioxidants and antiozonants, peptizing agents, reinforcing materials, and mixtures thereof.
16. The rubber composition of claim 2 further comprising at least one curative and, optionally, at least one other additive selected from the group consisting of sulfur compounds, activators, retarders, accelerators, processing additives, oils, plasticizers, tackifying resins, silicas, fillers, pigments, fatty acids, zinc oxide, waxes, antioxidants and antiozonants, peptizing agents, reinforcing materials, and mixtures thereof.
17. The rubber composition of claim 5 further comprising at least one curative and, optionally, at least one other additive selected from the group consisting of sulfur compounds, activators, retarders, accelerators, processing additives, oils, plasticizers, tackifying resins, silicas, fillers, pigments, fatty acids, zinc oxide, waxes, antioxidants and antiozonants, peptizing agents, reinforcing materials, and mixtures thereof.
18. The rubber composition of claim 6 further comprising at least one curative and, optionally, at least one other additive selected from the group consisting of sulfur compounds, activators, retarders, accelerators, processing additives, oils, plasticizers, tackifying resins, silicas, fillers, pigments, fatty acids, zinc oxide, waxes, antioxidants and antiozonants, peptizing agents, reinforcing materials, and mixtures thereof.