IP Library Granted Patent US 7,183,686
Granted Patent B2
US 7,183,686 · App. 11/288,089 · Granted Feb 27, 2007

Permanent magnet synchronous motor

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Quick Facts
Patent No.
US 7,183,686
App. No.
11/288,089
Granted
Feb 27, 2007
Kind
B2
Abstract

A synchronous motor includes a stator, a rotor and permanent magnets. The rotor includes a rotor iron core that is rotatable relative to the stator, and a plurality of conductor bars accommodated within corresponding slots in the rotor iron core. The conductor bars have their opposite ends shortcircuited by respective shortcircuit rings to form a starter cage conductor. The rotor also has a plurality of magnet retaining slots defined therein at a location on an inner side of the conductor bars, in which hole permanent magnets are embedded.

Claims (19)

1. A synchronous motor comprising:

a stator including a stator iron core having two-pole windings wound therearound, the stator iron core having an inner cylindrical surface;

a rotor including a rotor iron core rotatably accommodated facing the inner cylindrical surface of the stator iron core, the rotor including a plurality of conductor bars, positioned adjacent an outer periphery of the rotor iron core, and shortcircuit rings, positioned at axially opposite ends of the rotor iron core, the conductor bars and shortcircuit rings being molded together by aluminum die casting to form a starter cage conductor, the rotor having a plurality of magnet retaining holes defined therein on an inner side of the conductor bars; and

permanent magnets embedded within the magnet retaining holes in the rotor and defining two magnetic poles of different polarities;

wherein the shortcircuit rings have an inner diameter positioned outwardly from associated magnet retaining holes, an inner diameter of the shortcircuit rings at a location adjacent one end of the magnetic poles being larger than an inner diameter at a location adjacent an intermediate point of the magnetic poles; and

wherein the stator iron core comprises a stator laminate of electromagnetic steel plates and the rotor iron core comprises a rotor laminate of electromagnetic steel plates, a thickness of the stator laminate and a thickness of the rotor laminate being substantially the same.

2. The synchronous motor as recited in claim 1 , wherein each of the permanent magnets comprises a rare earth magnet.

3. A synchronous motor comprising:

a stator including a stator iron core having a winding wound therearound, said stator iron core having an inner cylindrical surface;

a rotor including a rotor iron core that is rotatably connected to the inner cylindrical surface of the stator iron core, the rotor including a plurality of conductor bars, positioned adjacent an outer periphery of the rotor iron core, and shortcircuit rings, positioned at axially opposite ends of the rotor iron core, the conductor bars and the shortcircuit rings being molded together by aluminum die casting to form a starter cage conductor, the rotor iron core having a plurality of magnet retaining holes defined therein; and

a plurality of permanent magnets embedded within the plurality of magnet retaining holes on an inner side of the conductor bars;

the rotor iron core comprising a laminate of electromagnetic steel plates and including an entwining portion adjacent the magnet retaining holes for lamination of the electromagnetic steel plates, wherein each of the magnet retaining holes adjacent the entwining portion has a width in a radial direction thereof that is partially enlarged in a direction extending towards the entwining portion.

4. The synchronous motor as recited in claim 3 , wherein each of the permanent magnets comprises a rare earth magnet.

5. A synchronous motor comprising:

a stator including a stator iron core having a winding wound therearound, the stator iron core having an inner cylindrical surface;

a rotor including a rotor iron core that is rotatably connected to the inner cylindrical surface of the stator iron core, the rotor including a plurality of conductor bars, positioned adjacent an outer periphery of the rotor iron core, and shortcircuit rings, positioned at axially opposite ends of the rotor iron core, the conductor bars and the shortcircuit rings being molded together by aluminum die casting to form a starter cage conductor, the rotor iron core having a plurality of magnet retaining holes defined therein; and

a plurality of permanent magnets embedded within the plurality of magnet retaining holes on an inner side of the conductor bars, the permanent magnets being mounted after formation of the starter cage conductor;

the rotor iron core having a substantially oval shape, having a maximum outer diameter and a minimum outer diameter, wherein the rotor iron core defines a gap between the minimum outer diameter and the inner cylindrical surface of the stator iron core.

6. The synchronous motor as recited in claim 5 , wherein each of the permanent magnets comprises a rare earth magnet.