IP Library Granted Patent US 7,481,242
Granted Patent B2
US 7,481,242 · App. 11/288,583 · Granted Jan 27, 2009

Solenoid-operated directional control valve

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Quick Facts
Patent No.
US 7,481,242
App. No.
11/288,583
Granted
Jan 27, 2009
Kind
B2
Abstract

Directional control valve, in particular a hydraulic 3/2-way directional control valve, having an actuating unit ( 1 ) and a valve unit ( 2 ), which is operatively connected to the actuating unit and in which a valve element ( 9 ), displaceable by the actuating unit ( 1 ) and having a tappet ( 14 ), controls ducts ( 4, 5, 6 ) of the valve unit ( 2 ) carrying hydraulic pressure medium, the actuating unit ( 1 ) having at least one coil ( 21 ), a magnetic core ( 18 ), which is arranged at least partially inside the coil ( 21 ), is of cylindrical design and has an end-face limit ( 22 ), and a moveable armature ( 15 ) interacting electromagnetically with the magnetic core ( 18 ) and comprising an end face ( 16 ), the armature being operatively connected to the tappet ( 14 ), the internal dimensions of the magnetic core ( 18 ) being larger than the external dimensions of the armature ( 15 ) and the magnetic core ( 18 ) and the armature ( 15 ) being arranged, formed and aligned in conjunction with the length of the tappet ( 14 ) so that the end face ( 16 ) of the armature ( 15 ) passes the end-face limit ( 22 ) of the magnetic core ( 18 ) along the displacement travel of the valve element ( 9 ).

Claims (7)

1. A directional control valve, in particular a hydraulic 3/2-way directional control valve, having an actuating unit ( 1 ) and a valve unit ( 2 ), which is operatively connected to the actuating unit and in which a valve element ( 9 ), displaceable by the actuating unit ( 1 ) and having a tappet ( 14 ), controls connections between ducts ( 4 , 5 , 6 ) of the valve unit ( 2 ) carrying hydraulic pressure medium, the actuating unit ( 1 ) having at least one coil ( 21 ), a magnetic core ( 18 ), which is arranged at least partially inside the coil ( 21 ), is of cylindrical design and has an end-face limit ( 22 ), and a moveable armature ( 15 ) interacting electromagnetically with the magnetic core ( 18 ) and comprising an end face ( 16 ), the armature being operatively connected to the tappet ( 14 ), characterized in that the internal dimensions of the magnetic core ( 18 ) are larger than the external dimensions of the armature ( 15 ) and that the magnetic core ( 18 ) and the armature ( 15 ) are arranged, formed and aligned in conjunction with the length of the tappet ( 14 ) so that the end face ( 16 ) of the armature ( 15 ) passes the end-face limit ( 22 ) of the magnetic core ( 18 ) along the displacement travel of the valve element ( 9 ), wherein inside the coil ( 21 ) adjoining the magnetic core ( 18 ), in particular adjoining the end-face limit ( 22 ) thereof, a cylindrical body ( 17 ) composed of a non-magnetizable material is provided, the internal dimensions of which basically correspond to the internal dimensions of the magnetic core ( 18 ), wherein the cylindrical body ( 17 ) partially encompasses the magnetic core ( 18 ) and forms the housing of the valve unit ( 2 ).

2. The directional control valve of claim 1 , characterized in that the end face ( 16 ) of the armature ( 15 ) passes the end-face limit ( 22 ) of the magnetic core ( 18 ) approximately halfway through the displacement travel of the valve element ( 9 ).

3. The directional control valve of claim 1 wherein the air gap between the circular cylindrical inside diameter of the magnetic core ( 18 ) and the circular cylindrical outside diameter of the armature ( 15 ) is approximately 0.1 to 0.15 mm.

4. The directional control valve of claims 1 , wherein adjoining the end-face limit ( 22 ), on its outer edge facing the coil ( 21 ), the magnetic core ( 18 ) has a radiusing ( 23 ), which runs out into the circumferential surface of the magnetic core ( 18 ).

5. The directional control valve of claim 1 , wherein the magnetic core ( 18 ) has a circular cylindrical area ( 19 ) and a disc-shaped area ( 20 ) adjoining the former.

6. The directional control valve of claim 4 , wherein the magnetic core ( 18 ) is manufactured as a cap-shaped deep-drawn part, in which the base is then punched out.

7. The directional control valve of claim 6 , wherein the radiusing ( 23 ) is produced during the deep-drawing and/or punching operations.

Assignments (6)
CORRECTIVE ASSIGNMENT TO CORRECT THE PROPERTY NUMBERS PREVIOUSLY RECORDED ON REEL 037732 FRAME 0347. ASSIGNOR(S) HEREBY CONFIRMS THE APP. NO. 14/553248 SHOULD BE APP. NO. 14/553258. Recorded Oct 11, 2016
From: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 040404/0530 →
CHANGE OF NAME Recorded Feb 5, 2016
From: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 037731/0834 →
MERGER AND CHANGE OF NAME Recorded Feb 5, 2016
From: SCHAEFFLER TECHNOLOGIES AG & CO. KG; SCHAEFFLER VERWALTUNGS 5 GMBH
To: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
Reel/Frame 037732/0228 →
CHANGE OF NAME Recorded Feb 5, 2016
From: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 037732/0347 →
CHANGE OF NAME Recorded Dec 31, 2015
From: INA-SCHAEFFLER KG
To: SCHAEFFLER KG
Reel/Frame 037407/0407 →
MERGER AND CHANGE OF NAME Recorded Dec 31, 2015
From: SCHAEFFLER KG; SCHAEFFLER VERWALTUNGS DREI KG
To: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
Reel/Frame 037407/0556 →