IP Library Granted Patent US 7,514,721
Granted Patent B2
US 7,514,721 · App. 11/290,299 · Granted Apr 7, 2009

Luminescent ceramic element for a light emitting device

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Quick Facts
Patent No.
US 7,514,721
App. No.
11/290,299
Granted
Apr 7, 2009
Kind
B2
Abstract

A semiconductor structure including a light emitting layer disposed between an n-type region and a p-type region is attached to a compound substrate including a host which provides mechanical support to the device and a ceramic layer including a luminescent material. In some embodiments the compound substrate includes a crystalline seed layer on which the semiconductor structure is grown. The ceramic layer is disposed between the seed layer and the host. In some embodiments, the compound substrate is attached to the semiconductor structure compound substrate is spaced apart from the semiconductor structure and does not provide mechanical support to the structure. In some embodiments, the ceramic layer has a thickness less than 500 μm.

Claims (26)

1. A structure comprising:

a compound substrate comprising:

a host; and

a ceramic layer connected to the host, the ceramic layer containing a luminescent material and having a thickness less than 500 μm; and

a crystalline semiconductor structure attached to the compound substrate, the semiconductor structure including a light emitting layer disposed between an n-type region and a p-type region.

2. The structure of claim 1 wherein the ceramic layer has a thickness less than 250 μm.

3. The structure of claim 1 wherein the ceramic layer has a thickness less than 50 μm.

4. The structure of claim 1 wherein the host is one of single crystal Al 2 O 3 , polycrystalline Al 2 O 3 , AlN, Si, SiC, AlON, SiAlON, MgAl 2 O 4 , single crystal Y 3 Al 5 O 12 , ceramic Y 3 Al 5 O 12 , metal, and Mo.

5. The structure of claim 1 wherein the luminescent material is one of (Lu 1−x−y−a−b Y x Gd y ) 3 (Al 1−z−c Ga z Si c ) 5 O 12−c N c :Ce a Pr b wherein 0<x<1, 0<y<1, 0<z≦0.1, 0 <a ≦0.2, 0<b≦0.1, and 0<c<1; Lu 3 Al 5 O 12 :Ce 3+ ; Y 3 Al 5 O 12 :Ce 3+ ; Y 3 Al 4.8 Si 0.2 O 11.8 N 0.2 :Ce 3+ ; (Sr 1−x−y Ba x Ca y ) 2−z Si 5−a Al a N 8−a O a :Eu z 2+ wherein 0≦a<5, 0<x≦1, 0≦y≦1, and 0<z≦1; Sr 2 Si 5 N 8 :Eu 2+ ; (Sr 1−a−b Ca b Ba c )Si x N y O z ; Eu a 2+ (a=0.002−0.2, b=0.0−0.25, c=0.0−0.25, x=1.5−2.5, y=1.5−2.5, z=1.5−2.5); SrSi 2 N 2 O 2 ; Eu 2+ ; SrBaSiO 4 :Eu 2+ ; (Ca 1−x Sr x )S:Eu 2+ wherein 0≦x≦1; CaS:Eu 2+ ; SrS:Eu 2+ ; (Ca 1−x−y−z Sr x Ba y Mg z ) 1−n (Al 1−a+b B a )Si 1−b N 3−b O b :RE n , wherein 0≦x≦1, 0≦y≦1, 0≦z≦1, 0≦a≦1, 0<b≦1 and 0.002≦n≦0.2 and RE=Eu 2+ or Ce 3+ ; CaAlSiN 3 :Eu 2+ ; CaAl 1.04 Si 0.96 N 3 :Ce 3+ ; M x v+ Si 12−(m+n) Al m+n O n N 16−n , with x=m/v and M=Li, Mg, Ca, Y, Sc, Ce, Pr, Nf, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu or mixtures thereof; and Ca 0.75 Si 8.625 Al 3.375 O 1.375 N 0.625 :Eu 0.25 .

6. The structure of claim 1 wherein:

the light emitting layer is configured to emit light of a first peak wavelength when forward biased; and

the luminescent material is capable of absorbing light of the first peak wavelength and emitting light of a second peak wavelength.

7. The structure of claim 1 wherein the semiconductor structure is grown over the compound substrate.

8. The structure of claim 1 wherein the compound substrate further comprises a seed layer, wherein:

the ceramic layer is disposed between the host and the seed layer; and

the semiconductor structure is grown directly on the seed layer.

9. The structure of claim 8 wherein the seed layer is one of GaN, 4H SiC, 6H SiC, ScMgAlO 4 , ZnO, Al 2 O 3 , AlGaN, and InGaN.

10. The structure of claim 8 further comprising a bonding layer disposed between the seed layer and the ceramic layer, wherein the bonding layer attaches the seed layer to the ceramic layer.

11. The structure of claim 1 wherein the semiconductor structure is grown on a growth substrate and bonded to the compound substrate by a bond at an interface between the ceramic layer and the semiconductor structure.

12. The structure of claim 11 further comprising a bonding layer disposed between the ceramic layer and the semiconductor structure.

13. The structure of claim 11 wherein the growth substrate is one of SiC and Al 2 O 3 .

14. The structure of claim 1 further comprising:

a first contact electrically connected to the p-type region; and

a second contact electrically connected to the n-type region;

wherein the first and second contacts are both formed on a same side of the semiconductor structure.

15. The structure of claim 1 further comprising a cover overlying the light emitting layer.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
CHANGE OF NAME Recorded Oct 31, 2018
From: KONINKLIJKE PHILIPS ELECTRONICS N.V.
To: KONINKLIJKE PHILIPS N.V.
Reel/Frame 047368/0237 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTY DATA PREVIOUSLY RECORDED AT REEL: 044931 FRAME: 0651. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 13, 2018
From: KONINKLIJKE PHILIPS N.V.
To: LUMILEDS LLC
Reel/Frame 047304/0203 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2017
From: KONINKLIJKE PHILIPS ELECTRONICS N.V.
To: LUMILEDS LLC
Reel/Frame 044931/0651 →
SECURITY INTEREST Recorded Jul 7, 2017
From: LUMILEDS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 043108/0001 →