IP Library Granted Patent US 7,625,437
Granted Patent B2
US 7,625,437 · App. 11/298,183 · Granted Dec 1, 2009

Cartridge for cleaning compressed air in compressed air supply systems of motor vehicles

Assignee: Haldex Brake Products GmbH
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Quick Facts
Patent No.
US 7,625,437
App. No.
11/298,183
Granted
Dec 1, 2009
Kind
B2
Abstract

A cartridge of an air dryer serves for cleaning compressed air to be used in compressed air supply systems of motor vehicles, especially trucks. The cartridge includes a housing, a pre-filter, a deposit chamber, a coalescing filter, a bypass conduit and a check valve. The deposit chamber is located downstream of the pre-filter. The deposit chamber is filled with a treating substance. The coalescing filter is arranged between the pre-filter and the deposit chamber. The bypass conduit is designed and arranged to bypass the coalescing filter and not to bypass the pre-filter. The check valve is arranged in the bypass conduit in a way that it opens during regeneration of the cartridge.

Claims (34)

1. A cartridge for cleaning compressed air to be used in compressed air supply systems of motor vehicles, comprising:

a housing;

a pre-filter, said pre-filter being arranged in said housing;

a deposit chamber, said deposit chamber being located downstream of said pre-filter, said deposit chamber being filled with a treating substance;

a coalescing filter, said coalescing filter being arranged downstream of said pre-filter and upstream of said deposit chamber during a load phase of said cartridge;

a bypass conduit, said bypass conduit being designed and arranged to bypass said coalescing filter and not to bypass said pre-filter; and

a check valve, said check valve being arranged in said bypass conduit in a way that it opens during regeneration of said cartridge.

2. The cartridge of claim 1 , wherein said coalescing filter is arranged in said housing at a substantially vertical orientation, said coalescing filter has an exit side, a collecting chamber being located at the exit side and being designed and arranged to collect deposited particles of a comparatively large size, said collecting chamber being connected to said bypass conduit.

3. The cartridge of claim 1 , further comprising an insert, said coalescing filter being arranged in said insert.

4. The cartridge of claim 2 , further comprising an insert, said coalescing filter being arranged in said insert.

5. The cartridge of claim 1 , further comprising a second check valve, said second check valve being arranged in the region of said coalescing filter and being designed and arranged to prevent a partial flow of compressed air from flowing through said coalescing filter during regeneration of said cartridge.

6. The cartridge of claim 2 , further comprising a second check valve, said second check valve being arranged in the region of said coalescing filter and being designed and arranged to prevent a partial flow of compressed air from flowing through said coalescing filter during regeneration of said cartridge.

7. The cartridge of claim 3 , further comprising a second check valve, said second check valve being arranged in the region of said coalescing filter and being designed and arranged to prevent a partial flow of compressed air from flowing through said coalescing filter during regeneration of said cartridge.

8. The cartridge of claim 4 , further comprising a second check valve, said second check valve being arranged in the region of said coalescing filter and being designed and arranged to prevent a partial flow of compressed air from flowing through said coalescing filter during regeneration of said cartridge.

9. The cartridge of claim 1 , wherein said housing includes a threaded connection and a seal being designed and arranged to be connected to other components to form an air dryer in a way to be replaceable.

10. The cartridge of claim 2 , wherein said housing includes a threaded connection and a seal being designed and arranged to be connected to other components to form an air dryer in a way to be replaceable.

11. The cartridge of claim 5 , wherein said housing includes a threaded connection and a seal being designed and arranged to be connected to other components to form an air dryer in a way to be replaceable.

12. The cartridge of claim 6 , wherein said housing includes a threaded connection and a seal being designed and arranged to be connected to other components to form an air dryer in a way to be replaceable.

13. A method of cleaning compressed air to be used in a compressed air supply system of a motor vehicle, said method comprising the steps of:

directing the compressed air containing impurities, water and oil though a pre-filter in a load phase;

removing larger particles of impurities and water from the compressed air in the pre-filter;

directing the compressed air though a coalescing filter, after directing the compressed air through the pre-filter during the load phase;

collecting oil from the compressed air in the coalescing filter to form larger oil particles and removing the larger oil particles from the compressed air downstream of the coalescing filter;

directing the compressed air though a deposit chamber after directing the compressed air through the coalescing filter during the load phase, the deposit chamber being filled with a treating substance;

removing water from the compressed air in the deposit chamber; and

during a regeneration phase transferring the larger oil particles located downstream of the coalescing filter into the atmosphere by a flow of regeneration air while bypassing the coalescing filter and not bypassing the pre-filter; and

during the regeneration phase transferring the larger particles of impurities and water located in the pre-filter into the atmosphere by a flow of regeneration air directed though the pre-filter.

14. The method of claim 13 , wherein the larger oil particles located downstream of the coalescing filter are transferred into the atmosphere by the flow of regeneration air flowing through the pre-filter.

15. The method of claim 13 , wherein the regeneration air flows through the coalescing filter at a lower velocity than through the pre-filter.

16. The method of claim 14 , wherein the regeneration air flows through the coalescing filter at a lower velocity than through the pre-filter.

17. The method of claim 13 , wherein the regeneration air is directed though a check valve being arranged parallel to the coalescing filter.

18. The method of claim 14 , wherein the regeneration air is directed though a check valve being arranged parallel to the coalescing filter.

19. The method of claim 15 , wherein the regeneration air is directed though a check valve being arranged parallel to the coalescing filter.

20. The method of claim 16 , wherein the regeneration air is directed though a check valve being arranged parallel to the coalescing filter.

Assignments (3)
MERGER Recorded May 3, 2025
From: HALDEX BRAKE PRODUCTS AKTIEBOLAG
To: HALDEX AKTIEBOLAG
Reel/Frame 071015/0624 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2016
From: HALDEX BRAKE PRODUCTS GMBH
To: HALDEX BRAKE PRODUCTS AKTIEBOLAG
Reel/Frame 039379/0714 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2005
From: HEER, SIEGFRIED
To: HALDEX BRAKE PRODUCTS GMBH
Reel/Frame 017355/0252 →
Priority Claims (1)
DE 10 2004 059 508 · Dec 10, 2004 · national
Continuity (1)
Related Publication 20060123743A1 · Jun 15, 2006