IP Library Granted Patent US 7,632,788
Granted Patent B2
US 7,632,788 · App. 11/301,229 · Granted Dec 15, 2009

Nanosphere additives and lubricant formulations containing the nanosphere additives

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Quick Facts
Patent No.
US 7,632,788
App. No.
11/301,229
Granted
Dec 15, 2009
Kind
B2
Abstract

A method for reducing friction coefficients and wear between lubricated surfaces. The method includes providing an amount of an oil-soluble nanospherical component derived from a photo-crosslinkable poly(2-cinnamoyloxyalkyl acrylate) core and a diblock acrylate copolymer corona in a fully formulated lubricant composition containing a base oil of lubricating viscosity. The nanospherical component has a core diameter ranging from about 10 to about 100 nanometers. The lubricant composition containing the nanospherical component is applied to a surface to be lubricated.

Claims (25)

1. A method for reducing a friction coefficient adjacent a lubricated surface, comprising providing an amount of an oil-soluble nanospherical component derived from a photo-crosslinkable poly(2-cinnamoyloxyalkyl acrylate) core and a diblock acrylate copolymer corona in a fully formulated lubricant composition containing a base oil of lubricating viscosity, and applying the lubricant composition containing the nanospherical component to a surface to be lubricated, wherein the nanospherical component has a core diameter ranging from about 10 to about 100 nanometers.

2. The method of claim 1 , wherein the lubricated surface comprises an engine drive train.

3. The method of claim 1 , wherein the lubricated surface comprises an internal surface or component of an internal combustion engine.

4. The method of claim 1 , wherein the lubricated surface comprises an internal surface or component of a compression ignition engine.

5. The method of claim 1 , wherein the amount of oil-soluble nanospherical component in the fully formulated lubricant composition ranges up to about 5 percent by weight.

6. The method of claim 1 , wherein the amount of oil-soluble nanospherical component in the fully formulated lubricant composition ranges from about 0.1 to about 5 percent by weight.

7. The method of claim 1 , wherein the amount of oil-soluble nanospherical component in the fully formulated lubricant composition ranges from about 0.5 to about 2 percent by weight.

8. The method of claim 1 , wherein the nanospherical component has a hydrodynamic diameter ranging from about 10 to about 120 nanometers.

9. A method of reducing a friction coefficient of an engine lubricant composition during operation of an engine containing the lubricant composition, comprising contacting the engine parts with a fully formulated lubricant composition comprising a base oil of lubricating viscosity and an amount of an oil-soluble nanospherical component derived from a photo-crosslinkable poly(2-cinnamoyloxyalkyl acrylate) core and a diblock acrylate copolymer corona sufficient to reduce the friction coefficient to below a friction coefficient of a lubricant composition devoid of the oil-soluble nanopherical component, wherein the nanospherical component has a core diameter ranging from about 10 to about 100 nanometers.

10. The method of claim 9 wherein the engine comprises a heavy duty diesel engine.

11. The method of claim 9 , wherein the amount of oil-soluble nanospherical component in the fully formulated lubricant composition ranges up to about 5 percent by weight.

12. The method of claim 9 , wherein the amount of oil-soluble nanospherical component in the fully formulated lubricant composition ranges from about 0.5 to about 2 percent by weight.

13. The method of claim 9 , wherein the nanospherical component has a hydrodynamic diameter ranging from about 10 to about 120 nanometers.

14. A method of for reducing wear between moving parts using a lubricating oil, the method comprising using as the lubricating oil for one or more moving parts a lubricant composition containing a base oil, and an oil additive package including a wear reducing agent, wherein the wear reducing agent comprises an oil-soluble nanospherical component derived from a photo-crosslinkable poly(2-cinnamoyloxyalkyl acrylate) core and a diblock acrylate copolymer corona.

15. The method of claim 14 , wherein the moving parts comprise moving parts of an engine.

16. The method of claim 15 , wherein the engine is selected from the group consisting of a compression ignition engine and a spark ignition engine.

17. The method of claim 15 , wherein the engine includes an internal combustion engine having a crankcase and wherein the lubricating oil comprises a crankcase oil present in the crankcase of the engine.

18. The method of claim 15 , wherein the lubricating oil comprises a drive train lubricant present in a drive train of a vehicle containing the engine.

19. The method of claim 15 , wherein the wear reducing agent is present in the lubricant composition in an amount ranging up to about 5 percent by weight.

20. The method of claim 15 , wherein the wear reducing agent is present in the lubricant composition in an amount ranging from about 0.1 to about 5 percent by weight.

21. The method of claim 15 , wherein the wear reducing agent is present in the lubricant composition in an amount ranging from about 0.5 to about 2 percent by weight.

22. The method of claim 15 , wherein the core of the nanospherical component has a diameter ranging from about 10 to about 100 nanometers.

23. The method of claim 15 , wherein the nanospherical component has a hydrodynamic diameter ranging from about 20 to about 120 nanometers.

24. A method for reducing a friction coefficient adjacent a lubricated surface, comprising providing an amount of an oil-soluble nanospherical component derived from a photo-crosslinkable poly(2-cinnamoyloxyalkyl acrylate) core and a diblock acrylate copolymer corona in a fully formulated lubricant composition containing a base oil of lubricating viscosity, and applying the lubricant composition containing the nanospherical component to a surface to be lubricated, wherein the nanospherical component has a core diameter greater than the film thickness of the lubricant composition.

25. A method of reducing a friction coefficient of an engine lubricant composition during operation of an engine containing the lubricant composition, comprising contacting the engine parts with a fully formulated lubricant composition comprising a base oil of lubricating viscosity and an amount of an oil-soluble nanospherical component derived from a photo-crosslinkable poly(2-cinnamoyloxyalkyl acrylate) core and a diblock acrylate copolymer corona sufficient to reduce the friction coefficient to below a friction coefficient of a lubricant composition devoid of the oil-soluble nanospherical component, wherein the nanospherical component has a core diameter greater than the film thickness of the lubricant composition.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Aug 5, 2011
From: SUNTRUST BANK
To: AFTON CHEMICAL CORPORATION
Reel/Frame 026707/0563 →
SECURITY AGREEMENT Recorded Feb 14, 2007
From: AFTON CHEMICAL CORPORATION
To: SUNTRUST BANK
Reel/Frame 018883/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2005
From: JAO, TZE-CHI; DEVLIN, MARK T.
To: AFTON CHEMICAL CORPORATION
Reel/Frame 017318/0475 →