Filter/wicking structure for micro-fluid ejection head

1. A micro-fluid ejection head structure comprising a molded, non-fibrous wicking and filtration structure fixedly attached to a filtered fluid reservoir of the micro-fluid ejection head structure for flow of filtered fluid to a micro-fluid ejection chip attached to the head structure, wherein the wicking and filtration structure comprises a hydrophilic, polymeric porous substrate and a filter cap molded to the porous substrate to provide a unitary cap, wicking and filtration structure.

2. The micro-fluid ejection head structure of claim 1 , wherein the hydrophilic, polymeric porous substrate includes one or more different porosity zones therein.

3. The micro-fluid ejection head structure of claim 1 , wherein the wicking and filtration structure comprises a polyester, polypropylene, polyethylene, or PET material.

4. The micro-fluid ejection head structure of claim 1 , wherein the wicking and filtration structure is fixedly attached to the filtered fluid reservoir by a method selected from the group consisting of laser welding, ultrasonic welding, and heat staking.

5. The micro-fluid ejection head structure of claim 1 , wherein the wicking and filtration structure is adhesively attached to the filtered fluid reservoir.

6. The micro-fluid ejection head structure of claim 1 , wherein the wicking and filtration structure comprises sintered thermoplastic particles providing a nominal pore size ranging from about 5 to about 50 microns.

7. A method for assembling a micro-fluid ejection head structure for a fluid supply cartridge, the method comprising the steps of providing a molded, non-fibrous wicking and filtration structure; and fixedly attaching the wicking and filtration structure to a filtered fluid reservoir of the micro-fluid ejection head structure for flow of filtered fluid from a supply cartridge to a micro-fluid ejection chip attached to the head structure, wherein the wicking and filtration structure comprises a hydrophilic, polymeric porous substrate and a filter cap molded to the porous substrate to provide an integrated cap, wicking and filtration structure.

8. The method of claim 7 , wherein the filter cap is fixedly attached to the filtered fluid reservoir by a method selected from the group consisting of laser welding, ultrasonic welding, and heat staking.

9. The method of claim 7 , wherein the filter cap is fixedly attached to the filtered fluid reservoir by use of an adhesive.

10. The method of claim 7 , wherein the hydrophilic, polymeric porous substrate includes one or more different porosity zones therein.

11. The method of claim 7 , wherein the wicking and filtration structure comprises a polyester, polypropylene, polyethylene, or PET material.

12. The method of claim 7 , wherein the wicking and filtration structure comprises sintered thermoplastic particles providing a nominal pore size ranging from about 5 to about 50 microns.

13. A fluid supply reservoir carrier comprising a micro-fluid ejection head structure made by the method of claim 7 .

14. A fluid supply cartridge for a micro-fluid ejection head comprising a micro-fluid ejection head structure made by the method of claim 8 .

15. A fluid supply cartridge carrier comprising a permanent or semi-permanent micro-fluid ejection head structure, the ejection head structure comprising a micro-fluid ejection chip, a filtered fluid reservoir in fluid flow communication with the micro-fluid ejection chip, and a wicking and filtration structure fixedly attached to the filtered fluid reservoir for flow of filtered fluid to the filtered fluid reservoir, wherein the wicking and filtration structure comprises a molded, non-fibrous wicking and filtration element, wherein the wicking and filtration structure comprises a hydrophilic, polymeric porous wicking and filtration member and a filter cap molded to the wicking and filtration member to provide a unitary cap, wicking and filtration structure.

16. The fluid supply cartridge carrier of claim 15 , wherein the hydrophilic, polymeric porous wicking and filtration member has at least two different porosity zones therein.

17. The fluid supply cartridge carrier of claim 15 , wherein the wicking and filtration structure is fixedly attached to the filtered fluid reservoir by a method selected from the group consisting of laser welding, ultrasonic welding, and heat staking.

18. A micro-fluid ejection head structure comprising a molded, non-fibrous wicking and filtration structure fixedly attached to a filtered fluid reservoir of the micro-fluid ejection head structure for flow of filtered fluid to a micro-fluid ejection chip attached to the head structure, wherein the wicking and filtration structure comprises a hydrophilic, polymeric porous substrate having one or more different porosity zones therein.

19. A micro-fluid ejection head structure comprising a molded, non-fibrous wicking and filtration structure fixedly attached to a filtered fluid reservoir of the micro-fluid ejection head structure for flow of filtered fluid to a micro-fluid ejection chip attached to the head structure, wherein the wicking and filtration structure comprises sintered thermoplastic particles providing a nominal pore size ranging from about 5 to about 50 microns.