Piercing method for manufacturing of seamless pipe
View Patent ↗A piercing method for manufacturing a seamless pipe capable of suppressing the rotary forging effects and suppressing the redundant shear strain without excessive narrowing of the roll diameter is provided. This method is characterized by holding a feed angle β and a cross angle γ of main rolls in a range satisfying the following expressions (1) to (3), setting the relationship between outer diameter “d 0 ” of the solid billet and the outer diameter “d” and thickness “t” of a hollow piece after piercing so as to satisfy the following expression (4), and further setting the relationship between inlet diameter D 1 and outlet diameter D 2 of the main roll with the above-mentioned “d 0 ”, “d” and γ so as to satisfy the following expression (5) 8°≦β≦20° (1) 5°≦γ≦35° (2) 15°≦β+γ≦50° (3) 1.5≦−ψ r /ψ θ ≦4.5 (4) ( d/d 0 )/(0.75+0.025γ)≦ D 2 /D 1 (5) In the expression (4), ψ r =1n(2t/d 0 ) and ψ θ =1n{2(d−t)/d 0 }.
1. A piercing method for manufacturing a seamless pipe, comprising:
holding a feed angle β and a cross angle γ of both-ends-supported cone-type main rolls provided to be opposite laterally or vertically across a pass line in a range satisfying the following expressions (1) to (3);
setting the relationship between the outer diameter “d 0 ” of a solid billet and the outer diameter “d” and thickness “t” of a hollow piece after piercing so as to satisfy the following expression (4); and
setting the relationship between inlet diameter D 1 and outlet diameter D 2 of the main rolls with the above-mentioned “d 0 ”, “d” and γ so as to satisfy the following expression (5)
8°≦β≦20° (1)
5°≦γ≦35° (2)
15°≦β+γ≦50° (3)
1.5≦−ψ r /ψ θ ≦4.5 (4)
( d/d 0 )/(0.75+0.025γ)≦ D 2 /D 1 (5)
In the expression (4), ψ r 1n(2t/d 0 ) and ψ θ =1n{2(d−t)/d 0 }.
2. The piercing method according to claim 1 , wherein the relationship between the inlet diameter D 1 and the outlet diameter D 2 of the main rolls with the above-mentioned “d 0 ”, “d” and γ satisfies the following expression (6)
D 2 /D 1 ≦( d/d 0 )/(1.00−0.0027γ) (6).
3. The piercing method according to claim 1 , wherein piercing is executed with a piercing ratio of 4.0 or more, and a pipe expansion ratio of 1.15 or more or a “wall thickness/outer diameter” ratio of the hollow piece of 6.5 or less.
4. The piercing method according to claim 2 , wherein piercing is executed with a piercing ratio of 4.0 or more, and a pipe expansion ratio of 1.15 or more or a “wall thickness/outer diameter” ratio of the hollow piece of 6.5 or less.