Eductor assembly with dual-material eductor body
View Patent ↗An improved venturi-style eductor apparatus for dispensing chemicals into a motive fluid stream where an eductor body FIG. 3 is manufactured by molding a chemically inert polymer material FIG. 2 around and inside a metallic insert FIG. 1 . Opposing ends of the metallic insert may be threaded, flanged, or machined for push-in connection to facilitate mating with a motive fluid source and a dispensing device. By manufacturing an eductor assembly using a single-piece metal insert over-molded with an inert polymer provides improved chemical resistance for aggressive applications and allows improvements in venturi geometry not achievable using traditional machined components. This apparatus reduces manufacturing cost over current state-of-the-art eductor assemblies by using a single molding step to create flow-path geometry in the eductor body while retaining mechanical strength with the metallic insert FIG. 1.
1. An eductor assembly comprising:
a single piece metallic insert having a tubular body with a circular cross-section defined between an inlet end and an outlet end, the tubular body including a wall opening defined between the inlet end and the outlet end; and
an inert polymer molded over the single piece metallic insert so as to simultaneously define both a motive fluid stream within the metallic insert and an eductor body external to the wall opening, the eductor body having a molded injector inlet formed integrally with and in fluid communication with the motive fluid stream, the motive fluid stream including a motive fluid inlet, a venturi throat, a mixing zone and a mixed fluid outlet, the motive fluid stream shaped to optimize venturi efficiency such that the motive fluid stream has a different internal geometry than the single piece metallic insert, the inert polymer forming a wetted portion of the eductor assembly, wherein a non-wetted portion of the single piece metallic insert is exposed at the inlet end and the outlet end so as to provide the inlet and outlet ends with a metallic connecting surface;
an injector assembly mounted to the eductor body and fluidly connected to the injector inlet; and
a spray nozzle positioned within the inlet end.
2. The eductor assembly of claim 1 , wherein the injector assembly is permanently mounted within the eductor body.
3. The eductor assembly of claim 1 , further comprising a second injector assembly mounted to the eductor body, the eductor body including a second injector inlet fluidly connected to the motive fluid stream.
4. The eductor assembly of claim 1 , wherein the non-wetted portion includes a flanged connection at the inlet end and at the outlet end.
5. The eductor assembly of claim 1 , wherein the inert polymer defines a molded radiused transition between the venturi throat and the mixed fluid outlet.
6. The eductor assembly of claim 1 , wherein the spray nozzle is integrally molded within the inlet end.