IP Library Granted Patent US 7,643,269
Granted Patent B2
US 7,643,269 · App. 11/339,276 · Granted Jan 5, 2010

Electrode for an electrical component, component with the electrode, and manufacturing method for the electrode and the component

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Quick Facts
Patent No.
US 7,643,269
App. No.
11/339,276
Granted
Jan 5, 2010
Kind
B2
Abstract

An electrical component, which contains an electrode with an electrically conductive body having a dielectric surface. An amorphous layer comprising SiO 2 , having a specific surface area of approximately 50 to 500 m 2 /g, is arranged on the body. An electrically conductive coating is arranged on the amorphous layer. A solid electrolyte capacitor is an electrical component of this type in which, for example, the electrode is connected as the anode and the electrically conductive coating is connected as the cathode.

Claims (23)

1. An electrode for an electrical component comprising: an electrically conductive body having a dielectric surface and an amorphous SiO 2 comprising layer arranged on said dielectric having a specific surface area of approximately 50-500 m 2 /g.

2. The electrode according to claim 1 , wherein the amorphous layer has a maximum thickness of 30 μm.

3. The electrode according to claim 1 , wherein the electrically conductive body comprises a sintered valve metal.

4. The electrode according to claim 1 , wherein the dielectric surface of the ceramic body comprises Ta 2 O 5 or Nb 2 O 5 .

5. An electrical component comprising: an electrode according to claim 1 , and an electrically conductive coating arranged on the amorphous layer.

6. The electrical component according to claim 5 , wherein the electrically conductive coating contains a material that is selected from a group containing the following elements: electrically conductive polymers and MnO 2 .

7. The electrical component according to claim 5 , wherein the electrically conductive coating comprises an electrically conductive polymer that is a copolymer made of at least two monomers selected from pyrrole, thiophene, aniline, and their derivatives.

8. The electrical component according to claim 5 , wherein the electrically conductive coating has multiple partial coatings, which comprise identical or different electrically conductive polymers.

9. The electrical component according claim 5 , wherein the electrically conductive coating comprises an electrically conductive polymer, and wherein the amorphous layer is obtainable by drying a solution located on the electrically conductive body, which comprises the following components: a silica gel and a crosslinkable silane having at least one organic substituent.

10. The electrical component according to claim 5 , wherein the electrically conductive coating comprises an electrically conductive metal oxide, and the amorphous layer is obtainable by drying a solution located on the electrically conductive body, which comprises the following components: a silica gel and a crosslinkable silane having substituents which are selected from inorganic and organic hydrolyzable substituents.

11. A method for manufacturing an electrode for an electrical component comprising the steps of: A) providing an electrically conductive body having a dielectric surface, and B) producing an amorphous layer having a specific surface area of approximately 50-500 m 2 /g and containing SiO 2 on the body.

12. The method according to claim 11 , wherein, in method step B), the electrically conductive body is brought into contact with a solution containing silicic acid, and a cross-linkable silane; and subsequently the amorphous layer is produced using drying.

13. The method according to claim 12 , wherein a hydrophilic silicic acid is used as the silicic acid in method step B).

14. The method according to claim 12 , wherein a pyrogenic silicic acid is used as the silicic acid in method step B).

15. The method according to claim 12 , wherein, in method step B), a compound is used as the cross-linkable silane which is selected from: tetraalkoxy silane, trialkoxy glycidoxyalkyl silane and trialkoxy methacryloxyalkyl silane, trialkoxy vinyl silane, tetrahalogenated silane.

16. The method according to claim 12 , wherein a weak organic acid is additionally used in the solution in method step B).

17. The method according to claim 12 , wherein, in method step B), a solution is used which comprises 0.1 to 10 weight-percent silicic acid, 0.1 to 10 weight-percent of a weak organic acid, 0.1 to 10 weight-percent cross-linkable silane, and approximately 10 weight-percent solvent.

18. The method according to claim 12 , wherein drying is performed at temperatures between 40° C. and 150° C. in method step B).

19. The method according to claim 12 , for producing an electrical component, further comprising the step of: C) producing an electrically conductive coating on the amorphous layer.

20. The method according to claim 19 , wherein, in method step C), the electrically conductive coating is produced via polymerization of monomers, selected from pyrrole, thiophene, aniline, and their derivatives.

21. The method according to claim 20 , wherein a copolymer made of at least two different monomers is produced in method step C).

22. The method according to claim 19 , wherein an electrically conductive coating is produced that has multiple partial layers which comprise identical or different electrically conductive polymers.

23. The electrical component according to claim 9 , wherein the solution additionally contains a weak acid.

Assignments (5)
SECURITY INTEREST Recorded Oct 5, 2010
From: KEMET ELECTRONICS CORPORATION
To: BANK OF AMERICA, N.A. AS AGENT
Reel/Frame 025150/0023 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 022892/0795 Recorded May 18, 2010
From: K FINANCING, LLC
To: KEMET CORPORATION
Reel/Frame 024397/0774 →
SECURITY AGREEMENT Recorded Jul 1, 2009
From: KEMET CORPORATION
To: K FINANCING, LLC
Reel/Frame 022892/0795 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 5, 2007
From: KEMET ELECTRONICS GMBH
To: KEMET ELECTRONICS CORPORATION
Reel/Frame 019511/0702 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2007
From: EPCOS AG
To: KEMET ELECTRONICS GMBH
Reel/Frame 019477/0762 →