IP Library Granted Patent US 8,017,262
Granted Patent B2
US 8,017,262 · App. 11/339,617 · Granted Sep 13, 2011

Lithium secondary battery with porous heat-resistant layer

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Quick Facts
Patent No.
US 8,017,262
App. No.
11/339,617
Granted
Sep 13, 2011
Kind
B2
Abstract

A lithium secondary battery including: an electrode group, a non-aqueous electrolyte and a battery case housing the electrode group and the non-aqueous electrolyte, the electrode group including a positive electrode, a negative electrode and a separator layer interposed between the positive electrode and the negative electrode, wherein an end-of-charge voltage and an end-of-discharge voltage are set in such a manner that the electrode group has an energy density of not less than 700 Wh/L, the separator layer includes a porous heat-resistant layer, and a short circuit area A produced when an internal short circuit has occurred between the positive electrode and the negative electrode, and a reduced area B of the porous heat-resistant layer that is produced by heat generation satisfy 1≦(A+B)/A≦10.

Claims (36)

1. A lithium secondary battery comprising: a wound electrode group, a non-aqueous electrolyte and a battery case housing said wound electrode group and said non-aqueous electrolyte, said wound electrode group including a positive electrode, a negative electrode and a separator layer interposed between said positive electrode and said negative electrode,

wherein an end-of-charge voltage and an end-of-discharge voltage are set in such a manner that said electrode group has an energy density of not less than 700 Wh/L,

said separator layer includes a porous heat-resistant layer and a porous resin membrane,

said porous heat-resistant layer is adhered on a surface of said positive electrode,

said negative electrode includes at least one selected from the group consisting of a lithium metal and a substance capable of being alloyed with lithium,

said separator layer has a thickness of 10 to 20 μm,

said porous heat-resistant layer has a thickness of 1 to 5 μm, and

said porous resin membrane has a thickness of 8 to 18 μm.

2. The lithium secondary battery in accordance with claim 1 ,

wherein said porous heat-resistant layer has an area larger than that of an active material layer of said negative electrode.

3. The lithium secondary battery in accordance with claim 1 ,

wherein said porous heat-resistant layer includes an insulating filler and a binder.

4. The lithium secondary battery in accordance with claim 1 ,

wherein said porous heat-resistant layer includes a heat-resistant resin.

5. The lithium secondary battery in accordance with claim 1 ,

wherein said positive electrode includes a lithium-containing composite oxide containing Ni element.

6. The lithium secondary battery in accordance with claim 1 ,

wherein said end-of-charge voltage is set to a voltage higher than 4.2 V.

7. A lithium secondary battery comprising: a wound electrode group, a non-aqueous electrolyte and a battery case housing said wound electrode group and said non-aqueous electrolyte, said wound electrode group including a positive electrode, a negative electrode and a separator layer interposed between said positive electrode and said negative electrode,

wherein an end-of-charge voltage and an end-of-discharge voltage are set in such a manner that said electrode group has an energy density of not less than 700 Wh/L,

said separator layer includes a porous heat-resistant layer and a porous resin membrane,

said porous heat-resistant layer is adhered on a surface of said porous resin membrane facing the positive electrode,

said negative electrode includes at least one selected from the group consisting of a lithium metal and a substance capable of being alloyed with lithium,

said separator layer has a thickness of 10 to 20 μm,

said porous heat-resistant layer has a thickness of 2 to 5 μm, and

said porous resin membrane has a thickness of 8 to 18 μm.

8. The lithium secondary battery in accordance with claim 7 ,

wherein said porous heat-resistant layer has an area larger than that of an active material layer of said negative electrode.

9. The lithium secondary battery in accordance with claim 7 ,

wherein said porous heat-resistant layer includes an insulating filler and a binder.

10. The lithium secondary battery in accordance with claim 7 ,

wherein said porous heat-resistant layer includes a heat-resistant resin.

11. The lithium secondary battery in accordance with claim 7 ,

wherein said positive electrode includes a lithium-containing composite oxide containing Ni element.

12. The lithium secondary battery in accordance with claim 7 ,

wherein said end-of-charge voltage is set to a voltage higher than 4.2 V.

Assignments (2)
CHANGE OF NAME Recorded Nov 21, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021897/0570 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2006
From: FUJIKAWA, MASATO; KASAMATSU, SHINJI; NISHINO, HAJIME; TAKEZAWA, HIDEHARU; SHIMADA, MIKINARI
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 017485/0137 →