IP Library Granted Patent US 7,468,171
Granted Patent B2
US 7,468,171 · App. 11/342,777 · Granted Dec 23, 2008

Process using microwave energy and a catalyst to decompose nitrogen oxides

Assignees: Toyota Motor Corporation; Toyota Motor Engineering & Manufacturing North America, Inc.; The University of Connecticut
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Quick Facts
Patent No.
US 7,468,171
App. No.
11/342,777
Granted
Dec 23, 2008
Kind
B2
Abstract

A process for decomposing nitrogen oxides includes the following steps: providing a catalyst, passing a gaseous nitrogen oxide over the catalyst and exposing the catalyst to microwave energy. The gaseous nitrogen oxide is broken down into nitrogen and oxygen molecules.

Claims (26)

1. A process for decomposing nitrogen oxides comprising the steps of:

a) providing a catalyst;

b) passing a gaseous nitrogen oxide over the catalyst;

c) exposing the catalyst to microwave energy;

wherein the gaseous nitrogen oxide is broken down into nitrogen and oxygen molecules and wherein the nitrogen and oxygen molecules react to form nitrogen dioxide.

2. The process of claim 1 wherein the gaseous nitrogen oxide is contained in combustion exhaust gases.

3. The process of claim 2 wherein the combustion exhaust gases include components selected from the group consisting of: nitrogen, water, carbon monoxide, carbon dioxide, oxygen, nitrogen oxide, nitrogen dioxide, hydrogen and hydrocarbons.

4. The process of claim 1 wherein the microwave energy has a power of from 0.001 to 5000 Watts.

5. The process of claim 1 wherein the microwave energy has a frequency of from 2.0 to 4.0 Gigahertz.

6. The process of claim 1 wherein the catalyst includes a precious metal dispersed in a metal oxide support material.

7. The process of claim 6 wherein the precious metal is selected from the group consisting of: Platinum, Palladium, Rhodium, Silver and Gold.

8. The process of claim 7 wherein the metal oxide support material is selected from the group consisting of: Aluminum Oxide, Cesium Oxide, Titanium Oxide, Zirconium Oxide and Silicon Oxide.

9. The process of claim 1 further including the step of exposing the catalyst to hydrogen gas thereby regenerating the catalyst.

10. A process for decomposing nitrogen oxides in an automotive exhaust at atmospheric pressure comprising the steps of:

a) providing a catalyst containing substrate in an exhaust system of a vehicle;

b) passing a gaseous nitrogen oxide over the catalyst containing substrate;

c) exposing the catalyst containing substrate to microwave energy;

wherein the gaseous nitrogen oxide is broken down into nitrogen and oxygen molecules and wherein the nitrogen and oxygen molecules react to form nitrogen dioxide,

11. The process of claim 10 wherein the gaseous nitrogen oxide is contained in a combustion exhaust gas.

12. The process of claim 11 wherein the combustion exhaust gas includes components selected from the group consisting of: nitrogen, water, carbon monoxide, carbon dioxide, oxygen, nitrogen oxide, nitrogen dioxide, hydrogen and hydrocarbons.

13. A process for decomposing nitrogen oxides comprising the steps of:

a) providing a catalyst;

b) passing a gaseous nitrogen oxide over the catalyst;

c) exposing the catalyst to microwave energy;

wherein the gaseous nitrogen oxide is broken down into nitrogen and oxygen molecules;

d) and exposing the catalyst to hydrogen gas thereby regenerating the catalyst.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2012
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA MOTOR CORPORATION
Reel/Frame 029267/0209 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2007
From: TOYOTA TECHNICAL CENTER USA, INC.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 019728/0295 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNMENT PREVIOUSLY RECORDED ON REEL 018108 FRAME 0414. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNEE SHOULD BE CORRECTED TO INCLUDE TOYOTA TECHNICAL CENTER USA, INC.. Recorded Aug 21, 2006
From: FANSON, PAUL T.; SUIB, STEVEN L.; MAKWANA, VINIT; HIRATA, HIROHITO; IBE, MASAYA
To: TOYOTA MOTOR CORPORATION; UNIVERSITY OF CONNECTICUT; TOYOTA TECHNICAL CENTER USA, INC.
Reel/Frame 018143/0067 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2006
From: FANSON, PAUL T.; HIRATA, HIROHITO; IBE, MASAYA; SUIB, STEVEN L.; MAKWANA, VINIT
To: TOYOTA MOTOR CORPORATION; UNIVERSITY OF CONNECTICUT
Reel/Frame 018108/0414 →
Continuity (2)
Provisional Application 6064861600 · Jan 31, 2005
Related Publication 20070297962A1 · Dec 27, 2007