Latex compositions
View Patent ↗A latex composition having a polymodal particle size distribution. The latex composition is useful in paper coatings.
1. A latex comprising:
a plurality of polymeric particles, where the particles include from about 50 to about 90 weight percent of particle population A and from about 10 to about 50 weight percent of particle population B, based upon the total weight of particles, where at least one of (i) particle population A and (ii) particle population B is derived from monomers comprising styrene, butadiene, and itaconic acid, where the particles of population A have a particle size of greater than 120 nanometers, and the particles of population B have a particle size of less than 120 nanometers, where at least some of the polymer particles contain acid functionality, and where the milliequivalents of acid functionality per 100 grams of population B is greater than the milliequivalents of acid functionality per 100 grams of population A.
2. The latex composition of claim 1 , where the ratio of the milliequivalents of acid functionality per 100 grams of population A to the milliequivalents of acid functionality per 100 grams of population B is from about 1:1.5 to about 1:10.
3. The latex composition of claim 1 , where the ratio of the milliequivalents of acid functionality per 100 grams of population A to the milliequivalents of acid functionality per 100 grams of population B is from about 1:2 to about 1:8.
4. The latex composition of claim 1 , where the polymer particles are derived from an aliphatic conjugated diene monomer, an acid-bearing monomer, an alkenyl aromatic monomer, and optionally an ester, amide or nitrile derivative of an ethylenically unsaturated carboxylic acid.
5. The latex composition of claim 1 , where particle population B is prepared in the presence of particle population A.
6. The latex composition of claim 1 , where particle population A is derived from monomers comprising styrene, butadiene, and itaconic acid.
7. The latex composition of claim 1 , where particle population A is derived from monomers comprising styrene, butadiene, acrylonitrile, and itaconic acid.
8. The latex composition of claim 1 , where particle population B is derived from monomers comprising styrene, butadiene, acrylic acid, and itaconic acid.
9. The latex composition of claim 1 , where particle population B is derived from monomers comprising styrene, butadiene, acrylic acid, acrylonitrile, and itaconic acid.
10. The latex composition of claim 1 , where the latex further comprises a surfactant.
11. The latex composition of claim 1 , where the latex contains less than 55 weight percent polymeric solids.
12. The latex composition of claim 1 , where the modal diameter of particle population A is from about 120 to about 200 nanometers.
13. The latex composition of claim 1 , where the modal diameter of particle population B is from about 50 to about 115 nanometers.
14. The latex composition of claim 1 , where the acid content of population A to population B is at least 1:1.5.
15. The latex composition of claim 1 , where the acid content of population A to population B is from about 1:3 to about 1:5.
16. A coating composition comprising:
a latex, the latex including a plurality of polymeric particles, where the particles include from about 50 to about 90 weight percent of particle population A and from about 10 to about 50 weight percent of particle population B, based upon the total weight of particles, where at least one of (i) particle population A and (ii) particle population B is derived from monomers comprising styrene, butadiene, and itaconic acid, where the particles of population A have a particle size of greater than 120 nanometers, and the particles of population B have a particle size of less than 120 nanometers, where at least some of the polymer particles contain acid functionality, and where the milliequivalents of acid functionality per 100 grams of population B is greater than the milliequivalents of acid functionality per 100 grams of population A; and
a finely divided mineral filler, where the coating composition includes from about 40 to about 70 percent solid by weight.
17. The coating composition of claim 16 , where the coating includes latex particles in an amount of from about 2 to about 25 parts by weight of bimodal latex per 100 parts filler.
18. The coating composition of claim 16 , where filler includes kaolin clay, satin white, calcium carbonate, titanium oxide, or combinations thereof.
19. The coating composition of claim 16 , where particle population A is derived from monomers comprising styrene, butadiene, and itaconic acid.
20. The coating composition of claim 16 , where the coating composition further includes one or more co-binders, thickeners, cross-linking agents, stabilizers, anti-foaming agents, surfactants, and water retention aids.
21. The coating composition of claim 16 , where at least one of the polymer particles are derived from an aliphatic conjugated diene monomer, an acid-bearing monomer, an alkenyl aromatic monomer, and a nitrile derivative of an ethylenically unsaturated carboxylic acid.