IP Library Granted Patent US 7,361,526
Granted Patent B2
US 7,361,526 · App. 11/353,802 · Granted Apr 22, 2008

Germanium photo detector having planar surface through germanium epitaxial overgrowth

Assignee: Sharp Laboratories of America, Inc.
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Quick Facts
Patent No.
US 7,361,526
App. No.
11/353,802
Granted
Apr 22, 2008
Kind
B2
Abstract

A method of fabricating a germanium photo detector includes preparing a silicon substrate wafer and depositing and planarizing a silicon oxide layer on the silicon substrate. Contact holes are formed in the silicon oxide layer. An N+ epitaxial germanium layer is grown on the silicon oxide layer and in the contact holes. An N+ germanium layer is formed by ELO. The structure is smoothed and thinned. An intrinsic germanium layer is grown on the N+ epitaxial germanium layer. A P+ germanium layer is formed on the intrinsic germanium layer and a silicon oxide overcoat is deposited. A window is opened through the silicon oxide overcoat to the P+ germanium layer. A layer of conductive material is deposited on the silicon oxide overcoat and in the windows therein. The conductive material is etched to form individual sensing elements.

Claims (57)

1. A method of fabricating a germanium photo detector comprising:

preparing a silicon substrate wafer;

depositing and planarizing a silicon oxide layer;

forming contact holes in the silicon oxide layer which communicate with the underlying silicon substrate;

selectively growing an epitaxial germanium layer of a first type on the silicon oxide layer and in the contact holes;

forming another germanium layer of the first type on the epitaxial germanium layer and the silicon oxide layer by epitaxial lateral overgrowth (ELO);

smoothing and thinning the ELO germanium layer of the first type by chemical mechanical polishing;

growing an intrinsic germanium layer on the ELO germanium layer of the first type and on any exposed silicon oxide layer;

forming a germanium layer of a second type on the intrinsic germanium layer;

depositing a silicon oxide overcoat over the wafer;

opening a window through the silicon oxide overcoat to the germanium layer of the second type;

depositing a layer of conductive material on the silicon oxide overcoat and in the windows therein; and

etching the conductive material to form individual sensing elements.

2. The method of claim 1 which includes, after said preparing a silicon substrate; performing any CMOS process steps, including, implanting ions in the silicon substrate to from a N+ layer for a bottom electrode of a photodiode; and wherein said forming contact holes in the silicon oxide layer which communicate with the underlying silicon substrate includes forming contact holes which communicate with the N+ layer.

3. The method of claim 1 which includes forming contact holes spaced apart by a distance “D” and wherein said growing an intrinsic germanium layer on the silicon oxide layer includes growing an intrinsic germanium layer to a thickness “T”, and wherein D>2 T.

4. The method of claim 1 wherein germanium of a first type is N+ germanium and germanium of a second type is P+ germanium.

5. The method of claim 1 wherein germanium of a first type is P+ germanium and germanium of a second type is N+ germanium.

6. The method of claim 1 wherein said growing an intrinsic germanium layer on the ELO germanium layer and any exposed silicon oxide layer includes growing intrinsic germanium to a thickness of between about 100 nm to 2000 nm.

7. The method of claim 1 wherein said smoothing and thinning the ELO germanium layer of the first type by chemical mechanical polishing includes, before said smoothing, depositing a layer of silicon oxide on the ELO germanium layer of the first type.

8. The method of claim 1 wherein said depositing a layer of conductive material includes depositing a layer of conductive material taken from the group of materials consisting of polysilicon and In 2 O 3 —SnO 2 (ITO).

9. The method of claim 8 wherein, for photodetector sensitive to light of a wavelength longer than 1000 nm, P+ polysilicon is deposited as the conductive material, and for photodetector sensitive to light of a wavelength shorter than 1000 nm, ITO film is deposited as the conductive material.

10. The method of claim 1 which further includes patterning and etching to remove an outer perimeter of the germanium layer of the second type and the intrinsic germanium after said forming a germanium layer of a second type on the intrinsic germanium layer.

11. A method of fabricating a germanium photo detector comprising:

preparing a silicon substrate wafer;

depositing and planarizing a silicon oxide layer;

forming contact holes in the silicon oxide layer which communicate with the underlying silicon substrate;

selectively growing an N+ epitaxial germanium layer on the silicon oxide layer and in the contact holes;

forming another N+ germanium layer on the N+ epitaxial germanium layer and the silicon oxide layer by epitaxial lateral overgrowth (ELO);

smoothing and thinning the ELO N+ germanium layer by chemical mechanical polishing;

growing an intrinsic germanium layer on the ELO N+ germanium layer and on any exposed silicon oxide layer;

forming a P+ germanium layer on the intrinsic germanium layer;

patterning and etching to remove an outer perimeter of the P+ germanium layer and the intrinsic germanium;

depositing a silicon oxide overcoat over the wafer;

opening a window through the silicon oxide overcoat to the P+ germanium layer;

depositing a layer of conductive material on the silicon oxide overcoat and in the windows therein; and

etching the conductive material to form individual sensing elements.

12. The method of claim 11 which includes, after said preparing a silicon substrate; performing any CMOS process steps, including, implanting ions in the silicon substrate to from a N+ layer for a bottom electrode of a photodiode; and wherein said forming contact holes in the silicon oxide layer which communicate with the underlying silicon substrate includes forming contact holes which communicate with the N+ layer.

13. The method of claim 11 which includes forming contact holes spaced apart by a distance “D” and wherein said growing an intrinsic germanium layer on the silicon oxide layer includes growing an intrinsic germanium layer to a thickness “T”, and wherein D>2 T.

14. The method of claim 11 wherein said growing an intrinsic germanium layer on the ELO N+ germanium layer and any exposed silicon oxide layer includes growing intrinsic germanium to a thickness of between about 100 nm to 2000 nm.

15. The method of claim 11 wherein said smoothing and thinning the ELO N+ germanium layer by chemical mechanical polishing includes, before said smoothing, depositing a layer of silicon oxide on the ELO N+ germanium layer.

16. The method of claim 11 wherein said depositing a layer of conductive material includes depositing a layer of conductive material taken from the group of materials consisting of polysilicon and In 2 O 3 —SnO 2 (ITO), and wherein for photodetector sensitive to light of a wavelength longer than 1000 nm, P+ polysilicon is deposited as the conductive material, and for photodetector sensitive to light of a wavelength shorter than 1000 nm, ITO film is deposited as the conductive material.

17. A method of fabricating a germanium photo detector comprising:

preparing a silicon substrate wafer, including performing any CMOS process steps, including, implanting ions in the silicon substrate to from a N+ layer for a bottom electrode of a photodiode; and wherein said forming contact holes in the silicon oxide layer which communicate with the underlying silicon substrate includes forming contact holes which communicate with the N+ layer;

depositing and planarizing a silicon oxide layer;

forming contact holes in the silicon oxide layer which communicate with the underlying silicon substrate;

selectively growing an N+ epitaxial germanium layer on the silicon oxide layer and in the contact holes;

forming another N+ germanium layer on the N+ epitaxial germanium layer and the silicon oxide layer by epitaxial lateral overgrowth (ELO);

depositing a layer of silicon oxide on the ELO N+ germanium layer;

smoothing and thinning the ELO N+ germanium layer by chemical mechanical polishing;

growing an intrinsic germanium layer on the N+ germanium ELO layer and on any exposed silicon oxide layer;

forming a P+ germanium layer on the intrinsic germanium layer;

patterning and etching to remove an outer perimeter of the P+ germanium layer and the intrinsic germanium;

depositing a silicon oxide overcoat over the wafer; opening a window through the silicon oxide overcoat to the P+ germanium layer;

depositing a layer of conductive material on the silicon oxide overcoat and in the windows therein, including, depositing a layer of conductive material taken from the group of materials consisting of polysilicon and In 2 O 3 —SnO 2 (ITO), and wherein for a photodetector sensitive to light of a wavelength longer than 1000 nm, P+ polysilicon is deposited as the conductive material, and for photodetector sensitive to light of a wavelength shorter than 1000 nm, ITO film is deposited as the conductive material; and

etching the conductive material to form individual sensing elements.

18. The method of claim 17 which includes forming contact holes spaced apart by a distance “D” and wherein said growing an intrinsic germanium layer on the silicon oxide layer includes growing an intrinsic germanium layer to a thickness “T”, and wherein D>2 T.

19. The method of claim 17 wherein said growing an intrinsic germanium layer on the ELO N+ germanium layer and any exposed silicon oxide layer includes growing intrinsic germanium to a thickness of between about 100 nm to 2000 nm.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: SHARP CORPORATION AKA SHARP KABUSHIKI KAISHA
To: MICROSOFT TECHNOLOGY LICENSING, LLC
Reel/Frame 044410/0751 →
NUNC PRO TUNC ASSIGNMENT Recorded Oct 10, 2016
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA AKA SHARP CORPORATION
Reel/Frame 039972/0486 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2008
From: SHARP LABORATORIES OF AMERICA INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 020995/0509 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2006
From: MAA, JER-SHEN; LEE, JONG-JAN; HSU, SHENG TENG; TWEET, DOUGLAS JAEMS
To: SHARP LABORATORIES OF AMERICA, INC.
Reel/Frame 017578/0239 →
Continuity (2)
Continuation In Part 1126095500 · Oct 27, 2005
Related Publication 20070099315A1 · May 3, 2007