IP Library Granted Patent US 7,491,792
Granted Patent B2
US 7,491,792 · App. 11/356,416 · Granted Feb 17, 2009

Polymer powder with block polyetheramide, use in a shaping process, and moldings produced from this polymer powder

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,491,792
App. No.
11/356,416
Granted
Feb 17, 2009
Kind
B2
Abstract

Moldings can be produced from a polymer powder containing at least one block polyetheramide containing an oligoamide dicarboxylic acid and a polyetheramine; wherein the powder is suitable for use in a layer-by-layer process in which regions of a powder layer are selectively melted via introduction of electromagnetic energy.

Claims (60)

1. A polymer powder, comprising:

at least one block polyetheramide comprising an oligoamide dicarboxylic acid and a polyetheramine,

wherein said polyetheramine has a weight-average molar mass ranging from 200 to 5000 g/mol and comprises primary amino groups and a polyether backbone comprising at least one selected from the group consisting of propylene oxide, ethylene oxide, polytetramethylene oxide,

wherein said oligoamide dicarboxylic acid is selected from the group consisting of an oligoamide dicarboxylic acid obtained from laurolactam, an oligoamide dicarboxylic acid obtained from a lactam having at least 8 carbon atoms, from a ω-aminocarboxylic acid corresponding to an oligoamide dicarboxylic acid obtained from a lactam having at least 8 carbon atoms and from a dicarboxylic acid; and

wherein said powder is suitable for use in a layer-by-layer process in which regions of a powder layer are selectively melted via introduction of electromagnetic energy.

2. The polymer powder according to claim 1 , comprising:

at least one block polyetheramide comprising an oligoamide dicarboxylic acid and a polyetherdiamine.

3. The polymer powder according to claim 1 , wherein the ether units of said at least one block polyetheramide have alkyl branching.

4. The polymer powder according to claim 1 , wherein said oligoamide dicarboxylic acid has a weight-average molar mass of from 1000 to 20 000 g/mol.

5. The polymer powder according to claim 1 , wherein said oligoamide dicarboxylic acid has a weight-average molar mass below 1500 g/mol.

6. The polymer powder according to claim 1 , wherein said polyetheramine has a weight-average molar mass of from 200 to 5000 g/mol.

7. The polymer powder according to claim 1 , wherein the selectivity in said layer-by-layer process is achieved via application of a susceptor, an inhibitor, an absorber, or a mask.

8. The polymer powder according to claim 1 , wherein the selectivity in said layer-by-layer process is achieved via focusing of a laser beam.

9. The polymer powder according to claim 1 , wherein said block polyetheramide has been obtained via polycondensation.

10. The polymer powder according to claim 1 , wherein said block polyetheramide powder has been obtained via grinding.

11. The polymer powder according to claim 10 , wherein said block polyetheramide powder has been obtained via classification subsequent to the grinding process.

12. The polymer powder according to claim 1 , wherein the number of amino end groups does not differ from that of carboxy end groups by more than 10%.

13. The polymer powder according to claim 1 , which has an excess of amino end groups.

14. The polymer powder according to claim 1 , which comprises a catalyst.

15. The polymer powder according to claim 1 , which comprises phosphoric acid.

16. The polymer powder according to claim 1 , wherein said block polyetheramide powder has a solution viscosity of from 1.4 to 2.1.

17. The polymer powder according to claim 1 , wherein said block polyetheramide powder has a solution viscosity of from 1.5 to 1.9.

18. The polymer powder according to claim 1 , wherein said block polyetheramide powder has a solution viscosity of from 1.6 to 1.8.

19. The polymer powder according to claim 1 , wherein said block polyetheramide powder has an average grain diameter of from 40 to 120 μm.

20. The polymer powder according to claim 1 , wherein said block polyetheramide powder has a BET surface area smaller than 5 m 2 /g.

21. The polymer powder according to claim 1 , wherein said block polyetheramide powder has a melting point of from 140° C. to 200° C.

22. The polymer powder according to claim 1 , wherein said block polyetheramide powder has a recrystallization temperature of from 50° C. to 190° C.

23. The polymer powder according to claim 1 , comprising an auxiliary and/or a filler.

24. The polymer powder according to claim 23 , comprising a powder-flow aid as auxiliary.

25. The polymer powder according to claim 23 , comprising glass particles as filler.

26. The polymer powder according to claim 1 , comprising an organic pigment and/or an inorganic pigment.

27. The polymer powder according to claim 1 , comprising carbon black.

28. The polymer powder according to claim 1 , comprising titanium dioxide.

29. A process for production of a molding, comprising:

via a layer-by-layer process selectively melting regions of a respective powder layer of a powder by introduction of electromagnetic energy,

wherein the selectivity is achieved via application of a susceptor, an inhibitor, an absorber, or a mask,

wherein said powder comprises

at least one block polyetheramide comprising an oligoamide dicarboxylic acid and a polyetheramine,

wherein said polyetheramine has a weight-average molar mass ranging from 200 to 5000 g/mol and comprises primary amino groups and a polyether backbone comprising at least one selected from the group consisting of propylene oxide, ethylene oxide. polytetramethylene oxide,

wherein said oligoamide dicarboxylic acid is selected from the group consisting of an oligoamide dicarboxylic acid obtained from laurolactam, an oligoamide dicarboxylic acid obtained from a lactam having at least 8 carbon atoms, from a ω-aminocarboxylic acid corresponding to an oligoamide dicarboxylic acid obtained from a lactam having at least 8 carbon atoms and from a dicarboxylic acid.

30. The process according to claim 29 , wherein said powder comprises at least one block polyetheramide comprising an oligoamide dicarboxylic acid and a polyetherdiamine.

31. The process according to claim 29 , wherein the selectivity is achieved via focusing of a laser beam.

32. The process according to claim 29 , wherein the selectivity is achieved via focusing of a laser beam; and

wherein said powder comprises

at least one block polyetheramide comprising an oligoamide dicarboxylic acid and a polyetherdiamine.

33. A molding, produced according to the process of claim 29 .

34. The molding according to claim 33 , wherein said powder comprises at least one block polyetheramide comprising an oligoamide dicarboxylic acid and a polyetherdiamine.

35. The molding according to claim 33 , wherein said powder comprises block polyetheramide obtained via polycondensation of oligoamide dicarboxylic acid having a weight-average molar mass of from 1000 to 20 000 g/mol and polyetherdiamine.

36. The molding according to claim 33 , wherein said powder comprises block polyetheramide obtained via polycondensation of oligoamide dicarboxylic acid and polyetherdiamine having a weight-average molar mass of from 200 to 5000 g/mol.

37. The molding according to claim 33 , wherein said powder comprises a block polyetheramide with a solution viscosity of from 1.4 to 2.1.

38. The molding according to claim 33 , wherein said powder comprises a block polyetheramide with a solution viscosity of from 1.5 to 1.9.

39. The molding according to claim 33 , wherein said powder comprises a block polyetheramide with a solution viscosity of from 1.6 to 1.8.

40. The molding according to claim 33 , wherein said powder comprises an auxiliary and/or a filler.

41. The molding according to claim 33 , wherein said powder comprises a powder-flow aid as auxiliary.

42. The molding according to claim 33 , wherein said powder comprises glass particles as filler.

43. The molding according to claim 33 , wherein said powder comprises an organic pigment and/or an inorganic pigment.

44. The molding according to claim 33 , wherein said powder comprises carbon black.

45. The molding according to claim 33 , wherein said powder comprises titanium dioxide.

46. The molding according to claim 33 , which has a notched impact resistance to DIN EN ISO 179 1 eA at room temperature of more than 15 kJ/m 2 .

47. The molding according to claim 33 , which has a notched impact resistance to DIN EN ISO 179 1 eA at 30°C. of more than 15 kJ/m 2 .

Assignments (6)
CHANGE OF NAME Recorded Jan 31, 2020
From: EVONIK DEGUSSA GMBH
To: EVONIK OPERATIONS GMBH
Reel/Frame 051765/0166 →
CHANGE OF NAME Recorded Feb 23, 2010
From: DEGUSSA GMBH
To: EVONIK DEGUSSA GMBH
Reel/Frame 024006/0127 →
CHANGE ADDRESS Recorded Feb 22, 2010
From: EVONIK DEGUSSA GMBH
To: EVONIK DEGUSSA GMBH
Reel/Frame 023985/0296 →
CHANGE OF ENTITY Recorded Feb 22, 2010
From: DEGUSSA AG
To: DEGUSSA GMBH
Reel/Frame 023998/0937 →
CORRECTED FORM PTO-1595 TO CORRECT ASSIGNORS DOCUMENT DATES PREVIOUSLY RECORDED ON REEL 017603 FRAME 0001. Recorded May 30, 2006
From: MONSHEIMER, SYLVIA; BAUMANN, FRANZ-ERICH; SIMON ULRICH; GREBE, MAIK; HESSEL, SIGRID
To: DEGUSSA AG
Reel/Frame 017940/0840 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2006
From: MONSHEIMER, SYLVIA; BAUMANN, FRANZ-ERICH; SIMON, ULRICH; GREBE, MAIK; HESSEL, SIGRID
To: DEGUSA AG
Reel/Frame 017603/0001 →