Granted Patent B2

US 7,718,819 · App. 11/358,818 · Granted May 18, 2010

Abstract

Claims (120)

1. A process for making an organofunctional silane composition possessing mercaptan functionality and blocked mercaptan functionality which comprises:

a) reacting at least one silane reactant possessing mercaptan functionality or blocked mercaptan functionality and further possessing at least one transesterifiable group with at least one polyhydroxy-containing compound under transesterification conditions to provide said organofunctional silane composition; and, optionally,

b) treating part or all of the organofunctional silane composition resulting from step (a) to convert part of the blocked mercaptan functionality, if present therein, to mercaptan functionality, or to convert part of the mercaptan functionality, if present therein, to blocked mercaptan functionality,

the organofunctional silane composition resulting from step (a) and/or step (b) containing at least one organofunctional silane selected from the group consisting of:

(i) mercaptosilane possessing at least one hydroxyalkoxysilyl group and/or a cyclic dialkoxysilyl group,

(ii) blocked mercaptosilane possessing at least one hydroxyalkoxysilyl group and/or a cyclic dialkoxysilyl group,

(iii) mercaptosilane dimer in which the silicon atoms of the mercaptosilane units are bonded to each other through a bridging dialkoxy group, each silane unit optionally possessing at least one hydroxyalkoxysilyl group or a cyclic dialkoxysilyl group,

(iv) blocked mercaptosilane dimer in which the silicon atoms of the blocked mercaptosilane units are bonded to each other through a bridging dialkoxy group, each silane unit optionally possessing at least one hydroxyalkoxysilyl group or a cyclic dialkoxysilyl group,

(v) silane dimer possessing a mercaptosilane unit the silicon atom of which is bonded to the silicon atom of a blocked mercaptosilane unit through a bridging dialkoxy group, each silane unit optionally possessing at least one hydroxyalkoxysilyl group or a cyclic dialkoxysilyl group,

(vi) mercaptosilane oligomer in which the silicon atoms of adjacent mercaptosilane units are bonded to each other through a bridging dialkoxy group, the terminal mercaptosilane units possessing at least one hydroxyalkoxysilyl group or a cyclic dialkoxysilyl group,

(vii) blocked mercaptosilane oligomer in which the silicon atoms of adjacent blocked mercaptosilane units are bonded to each other through a bridging dialkoxy group, the terminal mercaptosilane units possessing at least one hydroxyalkoxysilyl group or a cyclic dialkoxysilyl group, and

(viii) silane oligomer possessing at least one mercaptosilane unit and at least one blocked mercaptosilane unit, the silicon atoms of adjacent silane units being bonded to each other through a bridging dialkoxy group, the terminal silane units possessing at least one hydroxyalkoxysilyl group or a cyclic dialkoxysilyl group, with the provisio that,

where the organofunctional silane composition resulting from step (a) contains one or more of (i), (iii) and (vi), said composition is combined with one or more of (ii), (iv), (v), (vii) and (viii), and where the organofunctional silane composition resulting from step (a) contains one or more of (ii), (iv) and (vii), said composition is combined with one or more of (i), (iii), (v), (vi) and (viii).

2. The process of claim 1 wherein the silane reactant possesses 1 to 3 transesterifiable alkoxy groups and the transesterifying polyhydroxy-containing compound is a diol.

3. The process of claim 1 wherein the silane reactant possesses 2 or 3 transesterifiable groups and the transesterifying polyhydroxy-containing compound is a diol.

4. The process of claim 2 wherein all of the silane reactant possesses mercaptan functionality.

5. The process of claim 2 wherein all of the silane reactant possesses blocked mercaptan functionality.

6. The process of claim 3 wherein all of the silane reactant possesses mercaptan functionality.

7. The process of claim 3 wherein all of the silane reactant possesses blocked mercaptan functionality.

8. The process of claim 2 wherein one portion of the silane reactant contains mercaptan functionality and the other portion of the silane reactant contains blocked mercaptan functionality.

9. The process of claim 3 wherein one portion of the silane reactant contains mercaptan functionality and the other portion of the silane reactant contains blocked mercaptan functionality.

10. The process of claim 1 wherein step (a) is carried out employing a silane possessing mercaptan functionality exclusively to provide at least one of organofunctional silanes (i), (iii) and (vi), step (a) is also carried out employing a silane possessing blocked mercaptan functionality exclusively to provide at least one of organofunctional silanes (ii), (iv) and (vii) and thereafter at least one of organofunctional silanes (i), (iii) and (vi) is combined with at least one of organofunctional silanes (ii), (iv) and (vii) to provide an organosilane composition containing both mercaptan and blocked mercaptan functionalities.

11. The process of claim 1 wherein the hydroxy-containing compound is at least one member selected from the group consisting of glycerol, trimethylolethane, trimethylolpropane, 1,2,4-butanetriol, 1,2,6-hexanetriol, pentaerythritol, dipentaerythritol, tripentaerythritol, mannitol, galacticol and sorbitol.

12. A process for the preparation of an organofunctional silane comprising:

a) reacting at least one organofunctional silane selected from the group consisting of:

[[(ROC(═O)) p -(G 1 ) j ] k -Y—S] r -G 2 -(SiX 3 ) s   (1)

[(X 3 Si) q -G 2 ] a -[Y—[S-G 2 -SiX 3 ] b ] c   (2)

(HS) r -G 2 -(SiX 3 ) s   (3)

each occurrence of Y is independently selected from a polyvalent species (Q) z A(=E), wherein the atom (A) attached to an unsaturated heteroatom (E) is attached to a sulfur, which in turn is linked by means of a group G 2 to a silicon atom;

each occurrence of R is independently selected from the group consisting of hydrogen, straight, cyclic or branched alkyl that may or may not contain unsaturation, alkenyl groups, aryl groups, and aralkyl groups, wherein each R, other than hydrogen, contains from 1 to 18 carbon atoms;

each occurrence of G 1 is independently selected from the group consisting of monovalent and polyvalent groups derived by substitution of alkyl, alkenyl, aryl, or aralkyl wherein G 1 can have from 1 to about 30 carbon atoms, with the proviso that if G 1 is univalent, G 1 can be hydrogen;

each occurrence of G 2 is independently selected from the group consisting of divalent or polyvalent group derived by substitution of alkyl, alkenyl, aryl, or aralkyl wherein G 2 can have from 1 to 30 carbon atoms;

each occurrence of X is independently selected from the group consisting of —Cl, —Br, RO—, RC(═O)O—, R 2 C═NO—, R 2 NO—, R 2 N—, —R, wherein each R is as above;

each occurrence of Q is independently selected from the group consisting of oxygen, sulfur, and (—NR—);

each occurrence of A is independently selected from the group consisting of carbon, sulfur, phosphorus, and sulfonyl;

each occurrence of E is independently selected from the group consisting of oxygen, sulfur, and (—NR—);

each occurrence of the subscripts, a, b, c, j, k, p, q, r, s, and z are independently given by a is 0 to about 7; b is 1 to about 3; c is 1 to about 6; j is 0 to about 1, but j may be 0 only if p is 1; k is 1 to 2, with the provisos that

if A is carbon, sulfur, or sulfonyl, then (i) a+b=2 and (ii) k=1;

if A is phosphorus, then a+b=3 unless both (i) c>1 and (ii) b=1, in which case a=c+1; and if A is phosphorus, then k is 2; p is 0 to 5, q is 0 to 6; r is 1 to 3; s is 1 to 3; z is 0 to about 3 and with the proviso that each of the above structures contains at least one hydrolysable X group;

b) with at least one polyhydroxy-containing compound of the general formula (6):

G 3 (OH) d   (6)

wherein each occurrence of G 3 is a hydrocarbon group of from about 1 to 15 carbon atoms or a heterocarbon group of from about 4 to about 15 carbon atoms containing one or more etheric oxygen atoms and d is an integer of from about 2 to 8, under transesterification reaction conditions, part or all of the product(s) of the reaction being optionally treated to convert blocked mercaptan functionality, if present, to mercaptan functionality, or to convert mercaptan functionality, if present, to blocked mercaptan functionality.

13. The process of claim 12 further comprising:

a) reacting, in a thin film reactor, a thin film reaction medium comprising at least one silane of general formula:

(RO) 3 SiG 2 SC(═O)G 1   (4)

(RO) 3 SiG 2 SH  (5)

wherein each R independently selected from the group consisting of hydrogen, straight, cyclic or branched alkyl that may or may not contain unsaturation, alkenyl groups, aryl groups, and aralkyl groups, wherein each R, other than hydrogen, contains from 1 to 18 carbon atoms; G 2 is an alkylene group of from 1 to about 12 carbon atoms; and, G 1 is an alkyl group of from 3 to about 12 carbon atoms, at least one diol and, optionally, transesterification catalyst, to provide blocked mercaptosilane that contains a cyclic and/or bridged dialkoxy group, and by-product mono alcohol;

b) vaporizing by-product mono alcohol from the thin film to drive the reaction;

c) optionally, recovering by-product mono alcohol by condensation;

d) partially removing blocking groups by the addition of base;

e) optionally, removing by-products of the deblocking step;

f) recovering the organofunctional silane reaction product(s); and,

g) optionally, neutralizing the reaction medium to improve the storage stability of organofunctional silane product(s) therein.

14. A process for the preparation of an organofunctional silane comprising:

a) mixing at least one blocked mercaptofunctional silane selected from the group consisting of:

[[(ROC(═O)) p -(G 1 ) j ] k —Y—S] r -G 2 -(SiX 3 ) s   (1)

and

[(X 3 Si) q -G 2 ] a [Y—[S-G 2 -SiX 3 ] b ] c   (2)

with a mercaptofunctional silane of chemical formula

(HS) r -G 2 -(SiX 3 ) s   (3)

wherein each occurrence of Y is independently selected from a polyvalent species (Q) z A(=E), wherein the atom (A) attached to an unsaturated heteroatom (E) is attached to a sulfur, which in turn is linked by means of a group G 2 to a silicon atom;

each occurrence of R is independently selected from the group consisting of hydrogen, straight, cyclic or branched alkyl that may or may not contain unsaturation, alkenyl groups, aryl groups, and aralkyl groups, wherein each R, other than hydrogen, contains from 1 to 18 carbon atoms;

each occurrence of G 1 is independently selected from the group consisting of monovalent and polyvalent groups derived by substitution of alkyl, alkenyl, aryl, or aralkyl wherein G 1 can have from 1 to about 30 carbon atoms, with the proviso that if G 1 is univalent, G 1 can be hydrogen;

each occurrence of G 2 is independently selected from the group consisting of divalent or polyvalent group derived by substitution of alkyl, alkenyl, aryl, or aralkyl wherein G 2 can have from 1 to 30 carbon atoms;

each occurrence of X is independently selected from the group consisting of —Cl, —Br, RO—, RC(═O)O—, R 2 C═NO—, R 2 NO—, R 2 N—, —R, wherein each R is as above;

each occurrence of Q is independently selected from the group consisting of oxygen, sulfur, and (—NR—);

each occurrence of A is independently selected from the group consisting of carbon, sulfur, phosphorus, and sulfonyl;

each occurrence of E is independently selected from the group consisting of oxygen, sulfur, and (—NR—);

each occurrence of the subscripts, a, b, c, j, k, p, q, r, s, and z are independently given by a is 0 to about 7; b is 1 to about 3; c is 1 to about 6; j is 0 to about 1, but j may be 0 only if p is 1; k is 1 to 2, with the provisos that

if A is carbon, sulfur, or sulfonyl, then (i) a+b=2 and (ii) k=1;

if A is phosphorus, then a+b=3 unless both (i) c>1 and (ii) b=1, in which case a=c+1; and if A is phosphorus, then k is 2; p is 0 to 5, q is 0 to 6; r is 1 to 3; s is 1 to 3; z is 0 to about 3 and with the proviso that each of the above structures contains at least one hydrolysable X group;

b) reacting the silane mixture from step (a) with a diol HO(R 0 CR 0 ) f OH wherein R 0 is independently given by one of the members listed above for R, and f is 2 to about 15, optionally in the presence of transesterification catalyst;

c) removing by-product mono alcohol; and,

d) optionally, neutralizing protonic transesterification catalyst, if utilized, with a base.

15. The process of claim 14 where the reaction temperature is from about 0° C. to about 150° C.

16. The process of claim 14 where the reaction temperature is from about 30 to about 90° C.

17. The process of claim 14 where the reaction temperature is from about 0.1 to about 2000 mm Hg absolute pressure.

18. The process of claim 14 where the reaction pressure is from about 1 to about 80 mm Hg absolute pressure.

19. The process of claim 14 wherein a molar ratio of at from about 0.1 moles to about 3.0 moles of diol per alkoxysilyl in the silane is employed.

20. The process of claim 14 wherein a molar ratio of from about 0.1 to about 2.5 moles of diol for a trialkoxy silane is employed.

21. The process of claim 14 carried out in the presence of an inert solvent.

22. The process of claim 21 wherein the inert solvent is selected from the group consisting of toluene, xylene, hexane, butane, diethyl ether, dimethyl formamide, dimethyl sulfoxide, carbon tetrachloride, methylene chloride, and mixtures thereof.

23. The process of claim 14 where the film is formed in a falling film evaporator device.

24. The process of claim 23 where the film is formed in a wiped film evaporator device.

25. The process of claim 24 where the film is formed in a distillation column.

26. A process for preparing organofunctional silane comprising:

a) reacting at least one mercaptofunctional silane of selected from the group consisting of:

[[(ROC(═O)) p -(G 1 ) j ] k -Y—S] r -G 2 -(SiX 3 ) s   (1)

and

[(X 3 Si) q -G 2 ] a -[Y—[S-G 2 -SiX 3 ] b ] c   (2),

wherein each occurrence of Y is independently selected from a polyvalent species (Q) z A(=E), wherein the atom (A) attached to an unsaturated heteroatom (E) is attached to a sulfur, which in turn is linked by means of a group G 2 to a silicon atom;

each occurrence of R is independently selected from the group consisting of hydrogen, straight, cyclic or branched alkyl that may or may not contain unsaturation, alkenyl groups, aryl groups, and aralkyl groups, wherein each R, other than hydrogen, contains from 1 to 18 carbon atoms;

each occurrence of G 1 is independently selected from the group consisting of monovalent and polyvalent groups derived by substitution of alkyl, alkenyl, aryl, or aralkyl wherein G 1 can have from 1 to about 30 carbon atoms, with the proviso that if G 1 is univalent, G 1 can be hydrogen;

each occurrence of G 2 is independently selected from the group consisting of divalent or polyvalent group derived by substitution of alkyl, alkenyl, aryl, or aralkyl wherein G 2 can have from 1 to 30 carbon atoms;

each occurrence of X is independently selected from the group consisting of —Cl, —Br, RO—, RC(═O)O—, R 2 C═NO—, R 2 NO—, R 2 N—, —R, wherein each R is as above;

each occurrence of Q is independently selected from the group consisting of oxygen, sulfur, and (—NR—);

each occurrence of A is independently selected from the group consisting of carbon, sulfur, phosphorus, and sulfonyl;

each occurrence of E is independently selected from the group consisting of oxygen, sulfur, and (—NR—);

each occurrence of the subscripts, a, b, c, j, k, p, q, r, s, and z are independently given by a is 0 to about 7; b is 1 to about 3; c is 1 to about 6; j is 0 to about 1, but j may be 0 only if p is 1; k is 1 to 2, with the provisos that

if A is carbon, sulfur, or sulfonyl, then (i) a+b=2 and (ii) k=1;

if A is phosphorus, then a+b=3 unless both (i) c>1 and (ii) b=1, in which case a=c+1; and if A is phosphorus, then k is 2; p is 0 to 5, q is 0 to 6; r is 1 to 3; s is 1 to 3; z is 0 to about 3 and with the proviso that each of the above structures contains at least one hydrolysable X group, with at least one diol HO(R 0 CR 0 ) f OH wherein R 0 is independently given by one of the members listed above for R, and f is 2 to about 15, optionally, in the presence of transesterification catalyst;

b) optionally, removing by-product mono alcohol from the reaction mixture resulting from step (a);

c) transesterifying at least one mercaptofunctional silane of:

(HS) r -G 2 -(SiX 3 ) s   (3)

wherein each occurrence of G 2 , X r, and s is as defined above, and with the proviso that at least one of X is a hydrolyzable group, with at least one diol of structure HO(R 0 CR 0 ) f OH wherein f and R 0 are as defined above, optionally, in the presence of transesterification catalyst;

d) optionally, removing by-product mono alcohol from the reaction mixture resulting from step (c);

e) mixing product silane(s) from step (a) with product silane(s) from step (c) to provide a mixture possessing a predetermined amount of mercaptan and blocked mercaptan groups;

f) optionally, neutralizing the product mixture from step (e) with a base if a protic catalyst was utilized.

27. The process of claim 1 wherein the organofunctional silane is at least one member selected from the group consisting of thioacetic acid 2-(2-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilinan-2-yl)-ethyl ester; thioacetic acid 3-(2-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilinan-2-yl)-propyl ester; thiobutyric acid 3-(2-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilinan-2-yl)-propyl ester; octanethioic acid 3-(2-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilinan-2-yl)-propyl ester; octanethioic acid S-[3-(2-{3-[2-(3-mercapto-propyl)-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy]-1,1-dimethyl-butoxy}-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yl)-propyl]ester; octanethioic acid S-[3-(2-{3-[2-(3-mercapto-propyl)-4-methyl-[1,3,2]dioxasilinan-2-yloxy]-butoxy}-4-methyl-[1,3,2]dioxasilinan-2-yl)-propyl]ester; undecanethioic acid S-[3-(2-{3-[2-(3-mercapto-propyl)-4-methyl-[1,3,2]dioxasilinan-2-yloxy]-butoxy}-4-methyl-[1,3,2]dioxasilinan-2-yl)-propyl]ester; heptanethioic acid S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester; heptanethioic acid S-[3-(2-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilepan-2-yl)-propyl]ester; thiopropionic acid 3-{2-[3-((3-mercapto-propyl)-methyl-{2-methyl-3-[5-methyl-2-(3-propionylsulfanyl-propyl)-[1,3,2]dioxasilinan-2-yloxy]-propoxy}-silanyloxy)-2-methyl-propoxy]-5-methyl-[1,3,2]dioxasilepan-2-yl}-propyl ester; octanethioic acid 3-{2-[3-((3-mercapto-propyl)-methyl-{2-methyl-3-[5-methyl-2-(3-octanoylsulfanyl-propyl)-[1,3,2]dioxasilinan-2-yloxy]-propoxy}-silanyloxy)-2-methyl-propoxy]-5-methyl-[1,3,2]dioxasilepan-2-yl}-propyl ester; octanethioic acid S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-(3-octanoylsulfanyl-propyl)-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester; octanethioic acid S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester; octanethioic acid S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[{3-[bis-(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-silanyloxy]-2-methyl-propoxy}-(3-mercapto-propyl)-(3-hydroxy-2-methyl-propoxy)-silanyloxy]-2-methyl-propoxy}-(3-hydroxy-2-methyl-propoxy)-silanyl)-propyl]ester; dimethyl-thiocarbamic acid S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester; dimethyl-dithiocarbamic acid 3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; dimethyl-dithiocarbamic acid 3-((3-hydroxy-2-methyl-propoxy)-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; thiocarbonic acid O-ethyl ester S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester; trithiocarbonic acid ethyl ester 3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; trithiocarbonic acid ethyl ester 3-((3-hydroxy-2-methyl-propoxy)-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; dithiobutyric acid 3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; dithiobutyric acid 3-((3-hydroxy-2-methyl-propoxy)-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; diethyl-dithiocarbamic acid 3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; diethyl-dithiocarbamic acid 3-((3-hydroxy-2-methyl-propoxy)-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; N-methyl-thiobutyrimidic acid 3-((3-hydroxy-2-methyl-propoxy)-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; N-methyl-thiobutyrimidic acid 3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; thiophosphoric acid O,O′-diethyl ester S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester; thiophosphoric acid O-ethyl ester S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester O′-propyl ester; dithiophosphoric acid O-ethyl ester S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester O′-propyl ester; trithiophosphoric acid S,S′-diethyl ester S″-[3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester; tetrathiophosphoric acid diethyl ester 3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; tetrathiophosphoric acid diethyl ester 3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester; tetrathiophosphoric acid ethyl ester 3-((3-hydroxy-2-methyl-propoxy)-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl ester propyl ester; methyl-phosphonodithioic acid S-ethyl ester S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester; and, dimethyl-phosphinothioic acid S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester, and mixtures thereof.

28. The process of claim 1 wherein the organofunctional silane is at least one member selected from the group consisting of octanethioic acid S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[{3-[bis-(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-silanyloxy]-2-methyl-propoxy}-(3-mercapto-propyl)-(3-hydroxy-2-methyl-propoxy)-silanyloxy]-2-methyl-propoxy}-(3-hydroxy-2-methyl-propoxy)-silanyl)-propyl]ester; octanethioic acid S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester; octanethioic acid 3-(2-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilinan-2-yl)-propyl ester; octanethioic acid S-[3-(2-{3-[2-(3-mercapto-propyl)-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy]-1,1-dimethyl-butoxy}-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yl)-propyl]ester; octanethioic acid S-[3-(2-{3-[2-(3-mercapto-propyl)-4-methyl-[1,3,2]dioxasilinan-2-yloxy]-butoxy}-4-methyl-[1,3,2]dioxasilinan-2-yl)-propyl]ester; undecanethioic acid S-[3-(2-{3-[2-(3-mercapto-propyl)-4-methyl-[1,3,2]dioxasilinan-2-yloxy]-butoxy}-4-methyl-[1,3,2]dioxasilinan-2-yl)-propyl]ester; heptanethioic acid S-[3-((3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-methyl-silanyl)-propyl]ester; heptanethioic acid S-[3-(2-{3-[(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-methyl-silanyloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilepan-2-yl)-propyl]ester; thiopropionic acid 3-{2-[3-((3-mercapto-propyl)-methyl-{2-methyl-3-[5-methyl-2-(3-propionylsulfanyl-propyl)-[1,3,2]dioxasilinan-2-yloxy]-propoxy}-silanyloxy)-2-methyl-propoxy]-5-methyl-[1,3,2]dioxasilepan-2-yl}-propyl ester; and octanethioic acid 3-{2-[3-((3-mercapto-propyl)-methyl-{2-methyl-3-[5-methyl-2-(3-octanoylsulfanyl-propyl)-[1,3,2]dioxasilinan-2-yloxy]-propoxy}-silanyloxy)-2-methyl-propoxy]-5-methyl-[1,3,2]dioxasilepan-2-yl}-propyl ester and mixtures thereof.

29. An organofunctional silane composition resulting from the process of claim 1 .

30. An organofunctional silane composition resulting from the process of claim 2 .

31. An organofunctional silane composition resulting from the process of claim 8 .

32. An organofunctional silane composition resulting from the process of claim 9 .

33. An organofunctional silane composition resulting from the process of claim 10 .

34. An organofunctional silane composition resulting from the process of claim 12 .

35. An organofunctional silane composition resulting from the process of claim 13 .

36. An organofunctional silane composition resulting from the process of claim 14 .

37. An organofunctional silane composition resulting from the process of claim 25 .

38. An organofunctional silane composition resulting from the process of claim 26 .

Assignments (27)