IP Library Granted Patent US 7,857,890
Granted Patent B2
US 7,857,890 · App. 11/364,444 · Granted Dec 28, 2010

Air cleaner including ozone removal

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Quick Facts
Patent No.
US 7,857,890
App. No.
11/364,444
Granted
Dec 28, 2010
Kind
B2
Abstract

An air cleaner including ozone removal is provided according to an embodiment of the invention. The air cleaner includes an air channel in the air cleaner, an air moving unit located in the air channel and configured to create an airflow, and an ozone decomposing element located in and extending substantially fully across the air channel. The ozone decomposing element causes decomposition of ozone in the airflow.

Claims (113)

1. An air cleaner including ozone removal, the air cleaner comprising:

an air channel in the air cleaner;

an air moving unit located in the air channel and configured to create an airflow;

an electrostatic precipitator located in the air channel;

an ozone decomposing element support; and

an ozone decomposing element downstream of the electrostatic precipitator, comprising a substrate that is located in and extends substantially fully across the air channel; and

an ozone generator disposed in the airflow prior to the ozone decomposing element,

wherein the ozone decomposing element causes decomposition of ozone in the airflow and the substrate is supported by the ozone decomposing element support in the airflow.

2. The air cleaner of claim 1 , with the substrate comprising a metal matrix substrate or a ceramic paper matrix.

3. The air cleaner of claim 1 , with the ozone decomposing element comprising a plurality of air channels that are substantially aligned with the airflow.

4. The air cleaner of claim 1 , with the ozone decomposing element comprising:

an ozone decomposing material formed on the substrate.

5. The air cleaner of claim 1 , with the substrate comprising an airflow straightening matrix.

6. The air cleaner of claim 1 ,

the substrate including a depth and a plurality of substantially depth-wise air channels formed through the substrate; and

the ozone decomposing element comprising an ozone decomposing material formed on or at least partially embedded in the substrate.

7. The air cleaner of claim 6 , with the plurality of air channels being substantially continuous through the substrate.

8. The air cleaner of claim 6 , with the plurality of air channels being substantially linear through the substrate.

9. The air cleaner of claim 1 , with

the substrate including a depth and a plurality of substantially depth-wise, regular air channels formed through the substrate; and

the ozone decomposing element comprising an ozone decomposing material formed on or at least partially embedded in the substrate.

10. The air cleaner of claim 1 , with the ozone decomposing element comprising:

an ozone decomposing material formed on or at least partially embedded in the substrate.

11. The air cleaner of claim 1 , with the ozone decomposing element comprising:

an ozone decomposing material formed on or at least partially embedded in the substrate, with the ozone decomposing material comprising a metal oxide.

12. The air cleaner of claim 1 , with the ozone decomposing element comprising:

an ozone decomposing material formed on or at least partially embedded in the substrate, with the ozone decomposing material comprising manganese oxide (MnO 2 ).

13. The air cleaner of claim 1 , with the ozone decomposing element further comprising a volatile organic compound (VOC) filter.

14. The air cleaner of claim 1 , with the air cleaner further comprising a volatile organic compound (VOC) filter element.

15. The air cleaner of claim 4 , with the substrate comprising:

a plurality of spaced-apart, substantially planar divider sheets; and

a plurality of substantially serpentine sheets interspersed between the plurality of divider sheets.

16. The air cleaner of claim 1 , with the air channel comprising a substantially vertical air channel.

17. The air cleaner of claim 1 , with the air channel comprising a substantially horizontal air channel.

18. An air cleaner including ozone removal, the air cleaner comprising:

an air channel in the air cleaner;

an air moving unit located in the air channel and configured to create an airflow;

an electrostatic precipitator located in the air channel;

an ozone decomposing element located in the airflow downstream of the electrostatic precipitator, with the ozone decomposing element comprising a substrate located in and extending substantially fully across the air channel and an ozone decomposing material formed on or at least partially embedded in the substrate; and

an ozone generator disposed in the airflow prior to the ozone decomposing element;

wherein the ozone decomposing element causes decomposition of ozone in the airflow.

19. The air cleaner of claim 18 , with the substrate comprising:

a plurality of spaced-apart, substantially planar divider sheets; and

a plurality of substantially serpentine sheets interspersed between the plurality of divider sheets.

20. The air cleaner of claim 18 , with the ozone decomposing element comprising a plurality of air channels that are substantially aligned with the airflow.

21. The air cleaner of claim 20 , with the plurality of air channels being substantially continuous through the substrate.

22. The air cleaner of claim 20 , with the plurality of air channels being substantially linear through the substrate.

23. The air cleaner of claim 18 , with the substrate including a depth and a plurality of substantially depth-wise air channels formed through the substrate.

24. The air cleaner of claim 18 , with the substrate including a depth and a plurality of substantially depth-wise, regular air channels formed through the substrate.

25. The air cleaner of claim 18 , with the substrate comprising an airflow straightening matrix.

26. The air cleaner of claim 18 , with the substrate comprising a metal matrix substrate.

27. The air cleaner of claim 18 , with the substrate comprising a ceramic paper matrix substrate.

28. The air cleaner of claim 18 , with the ozone decomposing material comprising a metal oxide.

29. The air cleaner of claim 18 , with the ozone decomposing material comprising a manganese oxide (MnO 2 ).

30. The air cleaner of claim 18 , with the ozone decomposing element further comprising a volatile organic compound (VOC) filter.

31. The air cleaner of claim 18 , with the air cleaner further comprising a volatile organic compound (VOC) filter element.

32. The air cleaner of claim 18 , with the air channel comprising a substantially vertical air channel.

33. The air cleaner of claim 18 , with the air channel comprising a substantially horizontal air channel.

34. An air cleaner including ozone removal, the air cleaner comprising:

an air channel in the air cleaner;

an air moving unit located in the air channel and configured to create an airflow;

an ozone decomposing element support comprising a first portion, second portion;

an ozone decomposing element located in and extending substantially fully across the air channel, with the ozone decomposing element comprising a substrate and an ozone decomposing material formed on or at least partially embedded in the substrate;

an electrostatic precipitator disposed in the airflow prior to the ozone decomposing element; and

an ozone generator disposed in the airflow prior to the ozone decomposing element,

wherein the ozone decomposing element causes decomposition of ozone in the airflow, the substrate is disposed within the first portion and the second portion of the ozone decomposing element support.

35. The air cleaner of claim 34 , with the substrate comprising a metal matrix substrate or a ceramic paper matrix.

36. The air cleaner of claim 34 , with the ozone decomposing element comprising a plurality of air channels that are substantially aligned with the airflow.

37. The air cleaner of claim 36 , with the plurality of air channels being substantially continuous through the substrate.

38. The air cleaner of claim 36 , with the plurality of air channels being substantially linear through the substrate.

39. The air cleaner of claim 34 , with the substrate including a depth and a plurality of substantially depth-wise air channels formed through the substrate.

40. The air cleaner of claim 34 , with the substrate including a depth and a plurality of substantially depth-wise, regular air channels formed through the substrate.

41. The air cleaner of claim 34 , with the substrate comprising an airflow straightening matrix.

42. The air cleaner of claim 34 , with the ozone decomposing material comprising a metal oxide.

43. The air cleaner of claim 34 , with the ozone decomposing material comprising manganese oxide (MnO 2 ).

44. The air cleaner of claim 34 , with the ozone decomposing element further comprising a volatile organic compound (VOC) filter.

45. The air cleaner of claim 34 , with the air cleaner further comprising a volatile organic compound (VOC) filter element.

46. The air cleaner of claim 34 , with the substrate comprising:

a plurality of spaced-apart, substantially planar divider sheets; and

a plurality of substantially serpentine sheets interspersed between the plurality of divider sheets.

47. The air cleaner of claim 34 , with the air channel comprising a substantially vertical air channel.

48. The air cleaner of claim 34 , with the air channel comprising a substantially horizontal air channel.

49. An ozone removal method for an air cleaner, comprising:

providing an air channel in the air cleaner;

creating an airflow in the air channel with an air moving unit;

providing an electrostatic precipitator located in the air channel;

providing an ozone decomposing element downstream of the electrostatic precipitator, comprising a substrate that is located in and extends substantially fully across the air channel;

providing an ozone generator disposed in the airflow prior to the ozone decomposing element;

supporting the substrate in the airflow with an ozone decomposing element support; and

decomposing ozone in the airflow using the ozone decomposing element.

50. The method of claim 49 , with the ozone decomposing element comprising a plurality of air channels that are substantially aligned with the airflow.

51. The method of claim 49 , with the ozone decomposing element comprising:

an ozone decomposing material formed on or at least partially embedded in the substrate.

52. The method of claim 49 , with the substrate comprising an airflow straightening matrix.

53. The method of claim 49 , with

the substrate including a depth and a plurality of substantially depth-wise air channels formed through the substrate; and

the ozone decomposing element comprising an ozone decomposing material formed on or at least partially embedded in the substrate.

54. The method of claim 53 , with the plurality of air channels being substantially continuous through the substrate.

55. The method of claim 53 , with the plurality of air channels being substantially linear through the substrate.

56. The method of claim 49 , with

the substrate including a depth and a plurality of substantially depth-wise, regular air channels formed through the substrate; and

the ozone decomposing element comprising an ozone decomposing material formed on or at least partially embedded in the substrate.

57. The method of claim 49 , with the ozone decomposing element comprising:

an ozone decomposing material formed on or at least partially embedded in the substrate, with the ozone decomposing material comprising a metal oxide.

58. The method of claim 49 , with the ozone decomposing element comprising:

an ozone decomposing material formed on or at least partially embedded in the substrate, with the ozone decomposing material comprising manganese oxide (MnO 2 ).

59. The method of claim 49 , with the ozone decomposing element further comprising a volatile organic compound (VOC) filter.

60. The method of claim 49 , with the air cleaner further comprising a volatile organic compound (VOC) filter element.

61. The method of claim 49 , with the substrate comprising:

a plurality of spaced-apart, substantially planar divider sheets; and

a plurality of substantially serpentine sheets interspersed between the plurality of divider sheets.

62. The method of claim 49 , with the air channel comprising a substantially vertical air channel.

63. The method of claim 49 , with the air channel comprising a substantially horizontal air channel.

Assignments (7)
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNOR FROM ORECK HOHLDINGS, LLC TO ORECK HOLDINGS, LLC PREVIOUSLY RECORDED ON REEL 030996 FRAME 0879. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECTION OF ASSIGNOR NAME. Recorded Aug 27, 2013
From: ORECK HOLDINGS, LLC
To: TECHTRONIC FLOOR CARE TECHNOLOGY LIMITED
Reel/Frame 031089/0490 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2013
From: ORECK HOHLDINGS, LLC
To: TECHTRONIC FLOOR CARE TECHNOLOGY LIMITED
Reel/Frame 030996/0879 →
SECURITY INTEREST Recorded Aug 30, 2012
From: ASP ORECK INC.; ORECK DIRECT, LLC, A DELAWARE LIMITED LIABILITY COMPANY; ORECK MERCHANDISING, LLC, A DELAWARE LIMITED LIABILITY COMPANY; ORECK HOMECARE, LLC, A DELAWARE LIMITED LIABILITY; VECTEUR, LLC, A DELAWARE LIMITED LIABILITY COMPANY; ORECK HOLDINGS, LLC, A DELAWARE LIMITED LIABILITY COMPANY; ORECK FRANCHISE SERIVCES, LLC, A DELAWARE LIMITED LIABILITY COMPANY; MANUFACTURING COMPANY, A DELAWARE CORPORATION; ORECK SALES, LLC, A DELAWARE LIMITED LIABILITY COMPANY
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 028932/0817 →
RELEASE OF SECURITY INTEREST Recorded Aug 30, 2012
From: ROYAL BANK OF SCOTLAND, PLC
To: ORECK HOLDINGS, LLC
Reel/Frame 028878/0832 →
SECURITY AGREEMENT Recorded Mar 23, 2010
From: ORECK HOLDINGS, LLC
To: CAPITAL ONE LEVERAGE FINANCE CORPORATION
Reel/Frame 024120/0625 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jul 17, 2007
From: ORECK HOLDINGS, LLC
To: THE ROYAL BANK OF SCOTLAND PLC, AS COLLATERAL AGENT
Reel/Frame 019567/0603 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2006
From: PATERSON, CHRISTOPHER M.; REYNOLDS, CHARLES W.
To: ORECK HOLDINGS, LLC
Reel/Frame 017612/0059 →