Shielded electrical connector and connection system
View Patent ↗A shielded electrical connection system comprises a male electrical connector and a female electrical connector that mates with the male electrical connector. The mated electrical connectors have mated terminals that are disposed and sealed in communicating terminal passages of the respective electrical connectors. The electrical connectors also have engaged electromagnetic shields that are disposed and at least partially sealed in communicating shield chambers that are isolated from the mated terminals that are sealed in communicating terminal passages.
1. A shielded electrical connector comprising:
an insulator body having an inner housing and an outer housing,
an inner longitudinal terminal passage that extends through the inner housing and that has a terminal inlet and a terminal outlet,
an outer longitudinal shield passage disposed between the inner housing and the outer housing,
the outer longitudinal shield passage being in communication with the terminal inlet of the inner longitudinal terminal passage,
a shielded electric cable that has a conductive core, an inner insulation jacket, a conductive shield outward of the inner insulation jacket, and an outer insulation jacket outward of the conductive shield,
a terminal that is attached to an end portion of the electric cable and that is in electrical contact with the conductive core,
the end portion of the electric cable and the terminal being disposed in a terminal receiving portion of the inner longitudinal terminal passage of the inner housing with the electric cable extending out of the terminal inlet of the terminal passage, and
an inner annular elastomeric cable seal that engages the inner insulation jacket of the electric cable and the terminal passage to seal the inlet of the terminal passage around the inner insulation jacket of the electric cable and isolate at least the terminal receiving portion of the inner longitudinal terminal passage electrically from the outer longitudinal shield passage.
2. The shielded electric connector of claim 1 wherein the outer housing has a shield chamber behind the inner housing, wherein the shielded electrical connector further comprises an electromagnetic shield that is disposed in the shield chamber and that is in electrical contact with the conductive shield of the electric cable at a location outward of the terminal passage and behind the inner annular elastomeric cable seal.
3. The shielded electric connector of claim 2 wherein the electric cable extends out of a shield inlet of the shield chamber and wherein the shielded electrical connector includes an outer annular elastomeric cable seal that engages the outer insulation jacket of the electric cable and the shield chamber to seal the shield inlet around the outer insulation jacket of the electric cable.
4. The shielded electrical connector of claim 3 wherein the electromagnetic shield comprises an annulus in the shield chamber that engages the conductive shield of the cable, and a finger that extends through the outer longitudinal shield passage.
5. A shielded electric connection system comprising the shielded electrical connector of claim 1 and a mating shielded electrical connector that has an inner terminal passage in an inner housing that communicates with the inner terminal passage of the shielded electric connector when the mating shielded electric connector is mated to the shielded electric connector, the shielded electric connection system further comprising an annular elastomeric connector seal for sealing an interface of the inner housing of the shielded electrical connector and the inner housing of the mating shielded electrical connector.
6. A shielded electrical connection system comprising:
a shielded electrical connector having an insulator body having an inner housing and an outer housing,
an inner longitudinal terminal passage that extends through the inner housing and that has a terminal inlet and a terminal outlet,
an outer longitudinal shield passage disposed between the inner housing and the outer housing,
the outer longitudinal shield passage being in communication with the terminal inlet of the inner longitudinal terminal passage,
a shielded electric cable that has a conductive core, an inner insulation jacket, a conductive shield outward of the inner insulation jacket, and an outer insulation jacket outward of the conductive shield,
a terminal that is attached to an end portion of the electric cable and that is in electrical contact with the conductive core,
the end portion of the electric cable and the terminal being disposed in a terminal receiving portion of the inner longitudinal terminal passage of the inner housing with the electric cable extending out of the terminal inlet of the terminal passage,
an inner annular elastomeric cable seal that engages the inner insulation jacket of the electric cable and the terminal passage to seal the inlet of the terminal passage around the inner insulation jacket of the electric cable and isolate at least the terminal receiving portion of the inner longitudinal terminal passage electrically from the outer longitudinal shield passage,
the outer longitudinal shield passage including a shield chamber behind the inner housing,
an electromagnetic shield that is disposed in the shield chamber and that is in electrical contact with the conductive shield of the electric cable outward of the terminal passage and the inner annular elastomeric cable seal,
a mating shielded electrical connector that has an inner terminal passage in an inner housing that communicates with the inner terminal passage of the shielded electric connector when the mating shielded electric connector is mated to the shielded electric connector, and
an annular elastomeric connector seal for sealing an interface of the inner housing of the shielded electrical connector and the inner housing of the mating shielded electrical connector.
7. The shielded electric connection system of claim 6 wherein the mating shielded electric connector has an outer housing, wherein the inner terminal passage extends through the inner housing from a mating terminal inlet to a mating terminal outlet, wherein the shielded electric connection system further includes a mating terminal that is attached to an end of a second cable, wherein the mating terminal is disposed in the inner terminal passage with the second cable extending out of the mating terminal inlet, and wherein the shielded electric connection system further includes a second annular elastomeric cable seal that engages the second cable and the inner terminal passage of the mating shielded connector to seal the mating terminal inlet around the second cable.
8. The shielded electrical connection system of claim 7 wherein a second shield chamber is formed when the mating shielded electric connector is mated to the shielded connector and wherein the shielded electric connector system further comprises a mating electromagnetic shield that is disposed in the second shield chamber and that is in contact with the electromagnetic shield of the shielded electric connector.
9. The shielded electrical connection system of claim 8 further including a second annular elastomeric connector seal for sealing a second interface of the mated shielded electric connectors outward of the connector seal.
10. The shielded electric connection system of claim 9 wherein the mating shielded electric connector is adapted for attachment to a casing, wherein the mating electromagnetic shield has a longitudinal finger extending through an outer longitudinal shield passage for grounding the mating electromagnetic shield, and wherein the shielded electric connection system includes a third annular elastomeric connector seal outward of the longitudinal finger for sealing an interface between the mating shielded electric connector and the casing.
11. A shielded electric connector adapted for attachment to a casing, the shielded electrical connector having an inner terminal passage in an inner housing that extends through inner housing from a terminal inlet to a terminal outlet,
a terminal that is attached to an end of a cable, the terminal being disposed in the inner terminal passage with the cable extending out of the terminal inlet,
an annular elastomeric cable seal that engages the cable and the inner terminal passage of the shielded connector to seal the terminal inlet around the cable,
the shielded electric connector having an outer housing,
a shield chamber formed by the outer housing and the inner housing,
an electromagnetic shield disposed in the shield chamber, the electromagnetic shield having a longitudinal finger extending through an outlet of the shield chamber for grounding the electromagnetic shield, and
an annular elastomeric connector seal outward of the longitudinal finger for sealing an interface between the shielded electric connector and the casing.