Paint ready sprayable material
A sprayable material used to patch drywall or other like areas in the form of a sprayable composition includes a base, a filler, an adhesive binder, an anti-foaming agent, a suspension agent, and a sealant. The material is storable and dispensable from a pressurized dispenser having a delivery nozzle. An aerosol system with a spray nozzle is included on the container for selective discharge of the sprayable material onto a surface to be coated, which may be a drywall or support panel so that the final paint coating may be applied directly onto the coating of the sprayable material.
1 . A hardenable flowable substance for application to a surface to be coated, wherein the hardenable flowable substance is storable in a fluid-tight dispensing container and sprayable utilizing a propellant, the hardenable flowable substance comprising:
a liquid base; a filler selected to form an extender or bodifier for the resulting sprayable material;
an adhesive binder selected to adhere the resulting sprayable material to the surface;
an anti-foaming agent;
a suspension agent; and
a sprayable sealant, wherein the hardenable flowable substance forms a coat and the sprayable sealant generally seals the coat such that the coat can be directly painted on.
2 . The hardenable flowable substance according to claim 1 further including fibrous materials selected to give the resulting sprayable material an irregular surface.
3 . The hardenable flowable substance according to claim 2 , wherein the fibrous materials are selected from the group consisting of polypropylene fibers, polyethylene fibers, plastic fibers, cotton fibers, natural fibers, and synthetic fibers.
4 . The hardenable flowable substance according to claim 2 , wherein the fibrous materials do not decompose in the presence of volatile organic compound (VOC) propellants.
5 . The hardenable flowable substance according to claim 1 , wherein the propellant is a volatile organic compound (VOC) propellant.
6 . The hardenable flowable substance according to claim 1 , wherein the sealant is selected from the group consisting of urethane-based, cellulose-based, acrylic-based, silicon-based, and mixtures thereof.
7 . The hardenable flowable substance according to claim 1 , wherein the sealant is acrylic urethane.
8 . The hardenable flowable substance according to claim 1 , having the following composition by percentage weight:
the liquid base of 10-60%;
the filler of 15-70%;
the adhesive binder of 1-50%;
the propellant of 5-20%;
the anti-foaming agent of 1-10%;
the suspension agent of 1-20%; and
the sealant of 540%.
9 . The hardenable flowable substance according to claim 2 , having the following composition by percentage weight:
the liquid base of 10-60%;
the filler of 15-70%;
the adhesive binder of 1-50%;
the propellant of 5-20%;
the fibrous materials of 2-40%;
the anti-foaming agent of 1-10%;
the suspension agent of 1-20%; and
the sealant of 540%.
10 . The hardenable flowable substance according to claim 1 , having the following composition by percentage weight:
the liquid base of 20-40%;
the filler of 25-45%;
the adhesive binder of 10-30%;
the propellant of 5-15%;
the anti-foaming agent of 1-5%;
the suspension agent of 5-10% and the sealant of 10-20%.
11 . The hardenable flowable substance according to claim 2 , having the following composition by percentage weight:
the liquid base of 20-40%;
the filler of 25-45%;
the adhesive binder of 10-30%;
the propellant of 5-15%;
the fibrous materials of 10-20%;
the anti-foaming agent of 1-5%;
the suspension agent of 5-10% and the sealant of 10-20%.
12 . The hardenable flowable substance according to claim 1 , further comprising a fungicide.
13 . The hardenable flowable substance according to claim 1 , further comprising an anti-freeze.
14 . A system for dispensing a hardenable flowable substance sprayable utilizing a propellant for application to a surface to be coated, the system comprising:
a fluid-tight container, in which the hardenable flowable substance is stored; and
an actuator coupled to the fluid-tight container for selectively releasing the hardenable flowable substance in the form of a spray, wherein said hardenable flowable substance comprises
a liquid base,
a filler selected to form an extender or bodifier for the resulting sprayable material,
an adhesive binder selected to adhere the resulting sprayable material to the surface,
an anti-foaming agent,
a suspension agent, and
a sprayable sealant, wherein the hardenable flowable substance forms a coat and the sprayable sealant generally seals the coat such that the coat can be directly painted on.
15 . The system for dispensing the hardenable flowable substance according to claim 14 further including fibrous materials selected to give the resulting sprayable material an irregular surface texture.
16 . The system for dispensing the hardenable flowable substance according to claim 15 , wherein the fibrous materials are selected from the group consisting of polypropylene fibers, polyethylene fibers, plastic fibers, cotton fibers, natural fibers, and synthetic fibers.
17 . The system for dispensing the hardenable flowable substance according to claim 15 , wherein the fibrous materials do not decompose in the presence of volatile organic compound (VOC) propellants.
18 . The system for dispensing the hardenable flowable substance according to claim 14 , wherein the propellant is a volatile organic compound (VOC) propellant.
19 . The system for dispensing the hardenable flowable substance according to claim 14 , wherein the sealant is selected from the group consisting of urethane-based, cellulose-based, acrylic-based, silicon-based, and mixtures thereof.
20 . The system for dispensing the hardenable flowable substance according to claim 14 , wherein the sealant is acrylic urethane.
21 . The system for dispensing the hardenable flowable substance according to claim 14 , having the following composition by percentage weight:
the liquid base of 10-60%;
the filler of 15-70%;
the adhesive binder of 1-50%;
the propellant of 5-20%;
the anti-foaming agent of 1-10%;
the suspension agent of 1-20%; and
the sealant of 5-40%.
22 . The system for dispensing the hardenable flowable substance according to claim 15 , having the following composition by percentage weight:
the liquid base of 10-60%;
the filler of 15-70%;
the adhesive binder of 1-50%;
the propellant of 5-20%;
the fibrous materials of 2-40%;
the anti-foaming agent of 1-10%;
the suspension agent of 1-20%; and
the sealant of 5-40%.
23 . The system for dispensing the hardenable flowable substance according to claim 14 , having the following composition by percentage weight:
the liquid base of 20-40%;
the filler of 25-45%;
the adhesive binder of 10-30%;
the propellant of 5-15%;
the anti-foaming agent of 1-5%;
the suspension agent of 5-10% and
the sealant of 10-20%.
24 . The system for dispensing the hardenable flowable substance according to claim 15 , having the following composition by percentage weight:
the liquid base of 20-40%;
the filler of 25-45%;
the adhesive binder of 10-30%;
the propellant of 5-15%;
the fibrous materials of 10-20%;
the anti-foaming agent of 1-5%;
the suspension agent of 5-10% and
the sealant of 10-20%.
25 . The system for dispensing the hardenable flowable substance according to claim 11 , the hardenable flowable substance further comprising a fungicide.
26 . The system for dispensing the hardenable flowable substance according to claim 11 , the hardenable flowable substance further comprising an anti-freeze.