Resin composition and method for manufacturing the same
A method for manufacturing a resin composition which comprising a thermoplastic resin and inorganic particles having major axes less than 1 μm and aspect ratios in a range of from 3 to 1000 and dispersant both of which are frozen and dried at a temperature lower than 30° C. below the freezing point by freeze vacuum drying. This resin composition is hard to cause agglutination of anisotropic particles having large aspect ratios.
1 . A resin composition comprising a thermoplastic resin and inorganic particles having major axes less than 1 μm and aspect ratios in a range of from 3 to 1000 and dispersant both of which are frozen and dried at a temperature lower than 30° C. below the freezing point by means of freeze vacuum drying before blended with said thermoplastic resin.
2 . The resin composition as defined in claim 1 , wherein a total content of said inorganic particles and said dispersant is in a range of from 0.5 to 30% by mass.
3 . The resin composition as defined in claim 1 , wherein said inorganic particles and said dispersant are frozen and dried within one hour.
4 . A method for manufacturing resin composition which comprises a thermoplastic resin and inorganic particles having major axes less than 1 μm and aspect ratios in a range of from 3 to 1000 and dispersant blended with said thermoplastic resin, said resin composition manufacturing method comprises the steps of:
preparing a dispersion liquid of said inorganic particles and said dispersant dispersed in a solvent;
freezing and drying said dispersion liquid at a temperature lower than 30° C. below the freezing point by means of freeze vacuum drying; and
blending said inorganic particles and said dispersant with said thermoplastic resin.
5 . The resin composition manufacturing method as defined in claim 4 , and further comprising the step of blending said inorganic particles and said dispersant after freeze vacuum drying with said thermostatic resin by means of melt kneading.
6 . The resin composition manufacturing method as defined in claim 4 , wherein said freeze vacuum drying is completed within one hour.