Storm panels and methods for manufacturing the same
View Patent ↗Disclosed herein are storm panels and methods for manufacturing the same. In one embodiment, the storm panel comprises a polymeric sheet having an arced geometry. The polymeric sheet comprises, a polymeric substrate layer, a polymeric top layer comprising an ultraviolet light stabilizer, a polymeric bottom layer comprising an ultraviolet light stabilizer. The storm panel has a uniform thickness, exhibits less than or equal to about 4.0% haze, and exhibits a yellowness index shift that is less than or equal to about 9.0 after 1,500 simulated hours of aging.
1. A storm panel, comprising:
a polymeric sheet having an arced geometry with an amplitude of greater than or equal to about 1.27 cm, the polymeric sheet comprising
a polymeric substrate layer having a top surface and a bottom surface;
a polymeric top layer disposed adjacent to the top surface, wherein the top layer comprises a top layer ultraviolet light stabilizer;
a polymeric bottom layer disposed adjacent to the bottom surface, wherein the bottom layer comprises a bottom layer ultraviolet light stabilizer;
wherein the storm panel has a uniform thickness;
wherein the storm panel exhibits less than or equal to about 4.0% haze as tested via ASTM-D1003-00; and,
wherein the storm panel exhibits a yellowness index shift that is less than or equal to about 9.0 after 1,500 simulated hours of aging at an irradiance of 0.55 W/m 2/ nm and 60° C., as measured via ASTM D1925-70.
2. The storm panel of claim 1 , wherein the panel thickness is within about +20% of the sheet thickness.
3. The storm panel of claim 2 , wherein the panel thickness is within about +10% of the sheet thickness.
4. The storm panel of claim 1 , wherein the yellowness index shift is less than or equal to about 7.0.
5. The storm panel of claim 4 , wherein the yellowness index shift is less than or equal to about 5.0.
6. The storm panel of claim 1 , wherein a change in thickness across the storm panel is less than or equal to about 20%.
7. The storm panel of claim 1 , wherein the amplitude is greater than or equal to about 2.54 cm.
8. The storm panel of claim 1 , further comprising a masking film.
9. The storm panel of claim 4 , wherein the yellowness index is less than or equal to about 4.5.