IP Library Granted Patent US 7,473,303
Granted Patent B1
US 7,473,303 · App. 11/389,877 · Granted Jan 6, 2009

System and method for improved mercury control

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Quick Facts
Patent No.
US 7,473,303
App. No.
11/389,877
Granted
Jan 6, 2009
Kind
B1
Abstract

A combustion system having improved mercury collection. The system includes a combustion chamber for burning a fuel containing mercury, whereby burning produces a flue gas stream containing mercury and a device for removing mercury from the flue gas stream. The device includes a thermopolymer substrate; and a mercury-receptor attached to the substrate. In one embodiment, the system may further include a collector downstream of the device for collecting the mercury attached to the thermopolymer. The inventions further include alternative methods of mercury removal and preparation of the polymer substrate.

Claims (85)

1. A combustion system having improved mercury collection, said system comprising:

(a) a combustion chamber for burning a fuel containing mercury, whereby burning produces a flue gas stream containing mercury; and

(b) a thermopolymer for removing mercury from the flue gas stream.

2. The system of claim 1 , further including a collector downstream of the thermopolymer for collecting the mercury attached to the thermopolymer.

3. The system of claim 2 , wherein the collector is an electrostatic precipitator.

4. The system of claim 2 , wherein the collector is a bag house.

5. The system of claim 1 , wherein the combustion system is a fossil fuel steam generator.

6. The system of claim 5 , further including at least one steam turbine connected to the steam generator.

7. The system of claim 6 , further including at least one electrical generator connected to the steam turbine for producing electricity.

8. A device for mercury-removal from a fluid, the device comprising:

(a) a polymer substrate, wherein the substrate contains substitutions to increase conductivity; and

(b) a mercury-receptor attached to the substrate.

9. The device of claim 8 , wherein the polymer is an aromatic polymer.

10. The device of claim 8 , wherein the polymer is a polyamide.

11. The device of claim 8 , wherein the polymer is a polysulfone.

12. The device of claim 8 , wherein the mercury-receptor is a halogen.

13. The device of claim 12 , wherein the mercury-receptor is selected from the group consisting of chlorine, bromine, and iodine.

14. The device of claim 8 , wherein the substrate is a fiber.

15. The device of claim 8 , wherein the substrate is a membrane.

16. The device of claim 8 , wherein the substrate is a particle.

17. The device of claim 8 , further including a heater.

18. The device of claim 8 , wherein the substrate is an electrically conductive composite.

19. The device of claim 18 , wherein the composite includes graphite.

20. The device of claim 8 , wherein the substrate contains a sulphonate functionality in the polymer or in a copolymer.

21. The device of claim 20 , wherein the sulphonate is bonded to a conductive cation.

22. The device of claim 21 , wherein the conductive cation is selected from the group consisting of sodium, potassium, ammonium, magnesium and calcium.

23. A combustion system having improved mercury collection, said system comprising:

(a) a combustion chamber for burning a fuel containing mercury, whereby burning produces a flue gas stream containing mercury;

(b) a device for removing mercury from the flue gas stream, said device including: (i) a thermopolymer substrate; and (ii) a mercury-receptor attached to the substrate; and

(c) a collector downstream of the device for collecting the mercury attached to the thermopolymer.

24. The system of claim 23 , wherein the collector is an electrostatic precipitator.

25. The system of claim 23 , wherein the collector is a bag house.

26. The system of claim 23 , wherein the combustion system is a fossil fuel steam generator.

27. The system of claim 26 , further including at least one steam turbine connected to the steam generator.

28. The system of claim 27 , further including at least one electrical generator connected to the steam turbine for producing electricity.

29. The system of claim 23 , wherein the polymer is an aromatic polymer.

30. The system of claim 23 , wherein the aromatic polymer is a polyamide.

31. The system of claim 23 , wherein the aromatic polymer is a polysulfone.

32. The system of claim 23 , wherein the mercury-receptor is a halogen.

33. The system of claim 32 , wherein the mercury-receptor is selected from the group consisting of chlorine, bromine, and iodine.

34. The system of claim 23 , wherein the substrate is a fiber.

35. The system of claim 23 , wherein the substrate is a membrane.

36. The system of claim 23 , wherein the substrate is a particle.

37. The system of claim 36 , wherein the particle is a bead.

38. The system of claim 23 , wherein the substrate is an electrically conductive composite.

39. The system of claim 38 , wherein the composite includes graphite.

40. The system of claim 23 , wherein the substrate contains substitutions to increase conductivity.

41. The system of claim 40 , wherein the substrate contains a sulphonate functionality in the polymer or in a copolymer.

42. The system of claim 41 , wherein the sulphonate is bonded to a conductive cation.

43. The system of claim 42 , wherein the conductive cation is selected from the group consisting of sodium, potassium, ammonium, magnesium and calcium.

44. A device for mercury-removal from a fluid, the device comprising:

(a) a polymer substrate;

(b) a mercury-receptor attached to the substrate, and

(c) a heater.

45. The device of claim 44 , wherein the polymer is an aromatic polymer.

46. The device of claim 44 , wherein the polymer is a polyamide.

47. The device of claim 44 , wherein the polymer is a polysulfone.

48. The device of claim 44 , wherein the mercury-receptor is a halogen.

49. The device of claim 48 , wherein the mercury-receptor is selected from the group consisting of chlorine, bromine, and iodine.

50. The device of claim 44 , wherein the substrate is a fiber.

51. The device of claim 44 , wherein the substrate is a membrane.

52. The device of claim 44 , wherein the substrate is a particle.

53. The device of claim 44 , wherein the substrate is an electrically conductive composite.

54. The device of claim 53 , wherein the composite includes graphite.

55. The device of claim 44 , wherein the substrate contains substitutions to increase conductivity.

56. The device of claim 55 , wherein the substrate contains a sulphonate functionality in the polymer or in a copolymer.

57. The device of 56 , wherein the sulphonate is bonded to a conductive cation.

58. The device of claim 57 , wherein the conductive cation is selected from the group consisting of sodium, potassium, ammonium, magnesium and calcium.

59. A device for mercury-removal from a fluid, the device comprising:

(a) a polymer substrate, wherein the substrate is an electrically conductive composite; and

(b) a mercury-receptor attached to the substrate.

60. The device of claim 59 , wherein the polymer is an aromatic polymer.

61. The device of claim 59 , wherein the polymer is a polyamide.

62. The device of claim 59 , wherein the polymer is a polysulfone.

63. The device of claim 59 , wherein the mercury-receptor is a halogen.

64. The device of claim 63 , wherein the mercury-receptor is selected from the group consisting of chlorine, bromine, and iodine.

65. The device of claim 59 , wherein the substrate is a fiber.

66. The device of claim 59 , wherein the substrate is a membrane.

67. The device of claim 59 , wherein the substrate is a particle.

68. The device of claim 59 , wherein the composite includes graphite.

69. The device of claim 59 , wherein the substrate contains substitutions to increase conductivity.

70. The device of claim 69 , wherein the composite contains a sulphonate functionality in the polymer or in a copolymer.

71. The device of 70 , wherein the sulphonate is bonded to a conductive cation.

72. The device of claim 71 , wherein the conductive cation is selected from the group consisting of sodium, potassium, ammonium, magnesium and calcium.

73. The device of claim 59 , further including a heater.

Assignments (4)
NUNC PRO TUNC ASSIGNMENT Recorded Jul 29, 2013
From: NALCO MOBOTEC, LLC
To: NALCO COMPANY
Reel/Frame 030893/0130 →
CHANGE OF NAME Recorded Jul 10, 2013
From: NALCO MOBOTEC, INC.
To: NALCO MOBOTEC LLC
Reel/Frame 030775/0576 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 7, 2011
From: MOBOTEC USA, INC.
To: NALCO MOBOTEC, INC.
Reel/Frame 025908/0798 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2006
From: HIGGINS, BRIAN S.; OEHR, KLAUS
To: MOBOTEC USA, INC.
Reel/Frame 017889/0429 →