Variable capacitance measuring device
View Patent ↗A variable capacitance measuring device can comprise any one or more features in various different embodiments allow a reliable, compact device to be achieved. A capacitor electrode, a gettering housing, and pinch-off connector may be aligned along a common axis may reduce width dimensions without a substantial increase in length. Temperature-induced variations may be reduced by selecting materials that have coefficients of thermal expansion relatively closer to one another. Substantially varying topologies for ceramic-metal interfaces may reduce the likelihood of external contaminants from reaching the evacuated portion of the device. A tube can be used between the capacitor portion and a gettering housing to isolate external forces and getter activation heat from the sensor. The same tube also reduces heat loss from a heated sensor and protects the electronics from overheating. Embodiments also include processes for using and forming the devices.
1. A variable capacitance measuring device comprising:
an electrode;
a getter housing; and
a pinch-off connector formed from a malleable material constructed to seal the getter housing under compression, wherein the electrode, the getter housing, and the pinch-off connector are aligned along a common axis.
2. The variable capacitance measuring device of claim 1 , wherein:
the getter housing has a getter housing width and is part of an electrode assembly that includes the electrode;
the electrode assembly further comprises a tube;
the tube has a tube width and lies between the getter housing and the electrode; and
the tube width is less than the getter housing width.
3. The variable capacitance measuring device of claim 2 , further comprising a heat sink laterally surrounding the tube.
4. The variable capacitance measuring device of claim 1 , further comprising a diaphragm, wherein:
a combination of the electrode, the diaphragm, and a gap between the electrode and the diaphragm is a variable capacitor; and
a distance between the electrode and the diaphragm is in a range of approximately 50-250 microns.
5. The variable capacitance measuring device of claim 1 , wherein the getter housing is part of an electrode assembly that includes the electrode, the variable capacitance measuring device further comprising:
an insulating material laterally surrounding at least a portion of the electrode assembly, wherein the electrode and the getter housing comprise an alloy comprising iron and nickel, and wherein the insulating material is selected from a glass-mica composite and a glass-ceramic material.
6. The variable capacitance measuring device of claim 1 , further comprising a conductive portion and an insulator, wherein:
the conductive portion has a surface with a substantially varying topology;
the getter housing is part of an electrode assembly that includes the electrode;
the electrode assembly has a surface with a substantially varying topology; and
the insulator contacts the surfaces of the conductive portion and electrode assembly, wherein the insulator electrically insulates the conductive portion from the electrode assembly.
7. A process for using a variable capacitance measuring device comprising:
applying a first signal to an electrode, a getter housing, and a pinch-off connector wherein the pinch-off connector is formed from a malleable material constructed to seal the getter housing upon compression, and wherein the electrode, the getter housing, and the pinch-off connector are aligned along a common axis;
applying a second signal to a diaphragm; and
measuring a capacitance of a capacitor that includes the electrode and the diaphragm.
8. The process of claim 7 , wherein:
the getter housing has a getter housing width and is part of an electrode assembly that includes the electrode;
the electrode assembly further comprises a tube;
the tube has a tube width and lies between the getter housing and the electrode; and
the tube width is less than the getter housing width.
9. The process of claim 7 , wherein the second signal is a time-varying signal.
10. The process of claim 9 , wherein the first signal is at approximately ground potential.
11. The process of claim 7 , wherein the variable capacitance measuring device further comprises an insulating material, wherein:
the electrode and the getter housing comprise an alloy comprising iron and nickel; and
the insulating material is selected from a glass-mica composite and a glass-ceramic material.
12. The process of claim 7 wherein the variable capacitance measuring device further comprises a conductive portion and an insulator, wherein:
the conductive portion has a surface with a substantially varying topology;
the getter housing is part of an electrode assembly;
the electrode assembly has a surface with a substantially varying topology; and
the insulator contacts the surfaces of the conductive portion and electrode assembly, wherein the insulator electrically insulates the conductive portion from the electrode assembly.
13. The process of claim 7 , wherein:
the variable capacitance measuring device further comprises:
an electrode assembly having a first coefficient of thermal expansion, wherein the electrode assembly is coupled to the electrode;
an insulating material having a second coefficient of thermal expansion; and
a capacitor housing have a third coefficient of thermal expansion, wherein the insulating material lies between the electrode assembly and the capacitor housing; and
the second coefficient of thermal expansion is within approximately 50% of at least one of the first and third coefficients of thermal expansion.