IP Library Granted Patent US 7,939,201
Granted Patent B2
US 7,939,201 · App. 11/396,515 · Granted May 10, 2011

Nanoscale ion storage materials including co-existing phases or solid solutions

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Quick Facts
Patent No.
US 7,939,201
App. No.
11/396,515
Granted
May 10, 2011
Kind
B2
Abstract

Nanoscale ion storage materials are provided that exhibit unique properties measurably distinct from their larger scale counterparts. For example, the nanoscale materials can exhibit increased electronic conductivity, improved electromechanical stability, increased rate of intercalation, and/or an extended range of solid solution. Useful nanoscale materials include alkaline transition metal phosphates, such as LiMPO 4 , where M is one or more transition metals. The nanoscale ion storage materials are useful for producing devices such as high energy and high power storage batteries, battery-capacitor hybrid devices, and high rate electrochromic devices.

Claims (26)

1. A high power storage battery comprising:

a cathode including an electroactive material consisting of a nanoscale lithium transition metal phosphate containing only one transition metal, having a specific surface area of at least about 20 m 2 /g, and comprising at least two co-existing olivine phases, including a lithium-rich transition metal phosphate phase and a lithium-poor transition metal phosphate phase, wherein the percentage molar volume difference between the two phases is less than about 6.4%;

an anode;

an electrolyte in contact with and separating the anode and cathode;

a cathode current collector in electronic communication with the cathode; and

an anode current collector in electronic communication with the anode, wherein the storage battery exhibits specific power of at least about 500 W/kg (1000 W/L) at specific energy of at least about 100 Wh/kg (205 Wh/L).

2. The high power storage battery of claim 1 , wherein the battery exhibits specific power of at least about 1300 W/kg (2500 W/L) at specific energy of at least about 90 Wh/kg (180 Wh/L).

3. The high power storage battery of claim 1 , wherein the percentage molar volume difference between the two phases is less than about 6.25%.

4. The high power storage battery of claim 1 , wherein the percentage molar volume difference between the two phases is less than about 5.75%.

5. The high power storage battery of claim 1 , wherein the percentage molar volume difference between the two phases is less than about 5.5%.

6. The high power storage battery of claim 1 , wherein each of the two co-existing phases is crystalline and is defined by a unit cell having three lattice parameters, and wherein the differences between at least two of the three lattice parameters between the two unit cells are less than 3%.

7. The high power storage battery of claim 6 , wherein the differences in all lattice parameters between the two unit cells are less than 4.7%.

8. The high power storage battery of claim 6 , wherein the differences in all lattice parameters between the two unit cells are less than 4.5%.

9. The high power storage battery of claim 6 wherein the differences in all lattice parameters between the two unit cells are less than 4.0%.

10. The high power storage battery of claim 6 , wherein the differences in all lattice parameters between the two unit cells are less than 3.5%.

11. The high power storage battery of claim 6 , wherein the two co-existing phases have a crystallographic plane in which the misfit strain between the two phases is less than about 1.6%.

12. The high power storage battery of claim 11 , wherein the misfit strain between the two phases is less than about 1.5%.

13. The high power storage battery of claim 11 , wherein the misfit strain between the two phases is less than about 1.4%.

14. The high power storage battery of claim 11 , wherein none of the planes formed by any two of the lattice parameters of a unit cell of the crystal have a misfit strain between the two phases exceeding 8%.

15. The high power storage battery of claim 14 , wherein none of the planes formed by any two of the lattice parameters of a unit cell of the crystal have a misfit strain between the two phases exceeding 7.5%.

16. The high power storage battery of claim 14 , wherein none of the planes formed by any two of the lattice parameters of a unit cell of the crystal have a misfit strain between the two phases exceeding 6.0%.

17. The high power storage battery of claim 1 , wherein the nanoscale lithium transition metal phosphate is a composition of formula Li 1-x MPO 4 , wherein M is one transition metal.

18. The high power storage battery of claim 1 , wherein the nanoscale lithium transition metal phosphate is lithium iron phosphate.

19. The high power storage battery of claim 1 , wherein the nanoscale lithium transition metal phosphate has a specific surface area of at least about 25 m 2 /g.

20. The high power storage battery of claim 1 , wherein the nanoscale lithium transition metal phosphate has a specific surface area of at least about 30 m 2 /g.

21. The high power storage battery of claim 1 , wherein the nanoscale lithium transition metal phosphate has a specific surface area of at least about 40 m 2 /g.

Assignments (10)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2022
From: LITHIUM WERKS ASIA II B.V.
To: LITHIUM WERKS TECHNOLOGY B.V.
Reel/Frame 059741/0574 →
RELEASE OF SECURITY INTEREST Recorded Apr 26, 2022
From: RIL USA, INC.
To: LITHIUM WERKS ASIA II B.V.
Reel/Frame 059736/0573 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2021
From: LITHIUM WERKS ASIA II B.V.
To: RIL USA, INC.
Reel/Frame 058065/0770 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2021
From: LITHIUM WERKS TECHNOLOGY B.V.
To: LITHIUM WERKS ASIA II B.V.
Reel/Frame 058065/0780 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2018
From: A123 SYSTEMS LLC
To: LITHIUM WERKS TECHNOLOGY BV
Reel/Frame 046728/0970 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2013
From: A123 SYSTEMS, INC.
To: WANXIANG CLEAN ENERGY USA ACQUISITION LLC
Reel/Frame 030639/0213 →
CHANGE OF NAME Recorded Jun 18, 2013
From: WANXIANG CLEAN ENERGY USA ACQUISITION LLC
To: A123 SYSTEMS LLC
Reel/Frame 030639/0244 →
BANKRUPTCY ORDER AUTHORIZING THE SALE OF ASSETS FREE AND CLEAR OF ALL CLAIMS, LIENS, LIABILITIES, RIGHTS, INTERESTS AND ENCUMBRANCES (RELEASES WANXIANG SECURITY INTEREST) Recorded Jun 17, 2013
From: WANXIANG AMERICA CORPORATION
To: A123 SYSTEMS, INC.
Reel/Frame 030628/0494 →
SECURITY AGREEMENT Recorded Aug 17, 2012
From: A123 SYSTEMS, INC.
To: WANXIANG AMERICA CORPORATION
Reel/Frame 028801/0112 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2006
From: CHANG, YET MING; GOZDZ, ANTONI S.; PAYNE, MARTIN W.
To: A123 SYSTEMS, INC.
Reel/Frame 018048/0625 →