Acoustical canopy system
View Patent ↗An interior building system which includes a curved, acoustical, self-supporting composite panel which differentiates and accents the interior building space, and, at the same time, provides substantial sound absorbing capabilities. The composite panel is composed of two or more layers of non self-supporting soft fiber material and a discontinuous layer of adhesive interposed between each of the soft fiber layers. The system further includes mounting hardware for attaching the panel to the building structure. The mounting hardware has a perforated plate which is embedded in the panel which minimizes the visibility of the hardware, and, at the same time, provides enhanced load bearing capabilities.
1. An interior building system comprising:
a composite panel having least two layers of non-self supporting soft fiber material and a discontinuous layer of adhesive interposed between each of the at least two non-self supporting soft fiber layers, the at least two non-self supporting layers in combination being self-supporting; the composite panel having an exterior surface comprising first and second opposed major surfaces and a circumferential edge surface extending therebetween, each of the opposed major surfaces and circumferential edge surface being painted with an acoustically porous paint, wherein each of the opposed major surfaces and circumferential edge surface absorb sound.
2. The interior building system of claim 1 , wherein the composite panel is curved.
3. The interior building system of claim 2 , wherein each of the at least two non-self supporting soft fiber layers has a thickness in the range from about 0.125 to about 0.40 inches.
4. The interior building system of claim 3 , wherein the radius of the panel is in the range from about 4 to about 15 feet.
5. The interior building system of claim 4 , wherein each of the at least two non-self supporting soft fiber layers has fibers disposed in random orientation.
6. The interior building system of claim 1 , wherein attachment hardware is embedded in the panel.
7. The interior building system of claim 6 , wherein the embedded attachment hardware is a perforated plate.
8. The interior building system of claim 7 , wherein the perforated plate is positioned between two of the at least two non-self supporting soft fiber layers.
9. The interior building system of claim 1 , wherein each of the at least two non-self supporting soft fiber layers are selected from the group consisting of mineral fibers, fiberglass and combinations thereof.
10. The interior building system of claim 1 , wherein the adhesive layer is present in an amount from about 10 to about 30 grams per square foot.
11. The interior building system of claim 8 , wherein a portion of the discontinuous layer of adhesive penetrates the perforations of the plate.