IP Library Granted Patent US 9,078,754
Granted Patent B1
US 9,078,754 · App. 11/401,394 · Granted Jul 14, 2015

Harder-softer hard substance articulation for arthroplasty

Inventors: Louis A. Serafin, Jr. (Lakeport, MI); Nicholas H. Burlingame (Belmont, NY); Gerald J. Jerry, Jr. (St. Clair, MI)
Assignee: Signal Medical Corporation
A61F2/32A61F2/38A61F2002/30016A61F2002/30649A61F2002/3208A61F2310/00197A61F2310/00239
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Quick Facts
Patent No.
US 9,078,754
App. No.
11/401,394
Granted
Jul 14, 2015
Kind
B1
Abstract

Hard substance wear couple has materials of differing hardness forming surfaces for articulation in a joint implant prosthesis. For instance, a first articulating body can have a convex articulating surface, and a second articulating body can have a corresponding concave articulating surface that can articulate with the convex articulating surface of the first articulating body, in which the convex articulating surface of the first articulating body is harder than the corresponding concave articulating surface of the second articulating body. Ceramic materials are preferred.

Claims (44)

1. A hard substance wear couple, for a joint implant prosthesis, which comprises:

a first zirconia ceramic containing articulating body for articulation on a second zirconia ceramic containing articulating body; and

the second zirconia ceramic containing articulating body;

wherein:

the first and second zirconia ceramic containing articulating bodies are of differing hardness and include respective first and second zirconia articulating surfaces for articulation in the wear couple in a joint implant prosthesis, which thus also are of differing hardness;

an MgO-TTZ ceramic makes up both of the first and second articulating bodies such that MgO-TTZ articulates against MgO-TTZ; and

the hard substance wear couple is useful in or as the joint implant prosthesis—

and wherein the first articulating body has a convex articulating surface, and the second articulating body has a corresponding concave articulating surface that can articulate with the convex articulating surface of the first articulating body, wherein, the convex articulating surface of the first articulating body is harder than the corresponding concave articulating surface of the second articulating body, and wherein the first articulating body embraces the first zirconia containing articulating body, and the second articulating body embraces the second zirconia containing articulating body.

2. The wear couple of claim 1 , wherein the joint implant prosthesis is selected from the group consisting of a total hip joint implant with an acetabular, component, which is to be affixed to a patient; a bipolar hip joint implant; and a total knee joint implant.

3. The wear couple of claim 2 , which is the bipolar hip joint implant, wherein the second articulating body also has on a side opposite its concave articulating surface a convex articulating surface to articulate with a natural acetabulum.

4. The wear couple of claim 2 , which is the total knee joint implant, wherein the MgO-TTZ ceramic has about from 2 to 5 percent by weight MgO.

5. The wear couple of claim 1 , wherein the MgO-TTZ ceramic has about from 2 to 5 percent by weight MgO.

6. A hard substance wear couple for a joint implant prosthesis, which comprises:

a first zirconia ceramic containing articulating body for articulation on a second zirconia ceramic containing articulating body; and

the second zirconia ceramic containing articulating body;

wherein:

the first and second zirconia ceramic containing articulating bodies are of differing hardness and include respective first and second zirconia articulating surfaces for articulation in the wear couple in a joint implant prosthesis, which thus also are of differing hardness;

an MgO-TTZ ceramic makes up both of the first and second articulating bodies such that MgO-TTZ articulates against MgO-TTZ;

the hard substance wear couple is useful in or as the joint implant prosthesis;

the first articulating body has a convex articulating surface, and the second articulating body has a corresponding concave articulating surface that can articulate with the convex articulating surface of the first articulating body, wherein the convex articulating surface of the first articulating body is harder than the corresponding concave articulating surface of the second articulating body, and wherein the first articulating body embraces the first zirconia containing articulating body, and the second articulating body embraces the second zirconia containing articulating body; and

the convex articulating surface has a mismatch with the concave articulating surface, being about from 25 to 150 μm less than the concave articulating surface, such that effective surface contact between the convex articulating surface and the concave articulating surface generally varies by a factor of 2.5×.

7. The wear couple of claim 6 , wherein the joint implant prosthesis is a total, hip joint implant with an acetabular component, which is to be affixed to a patient.

8. The wear couple of claim 7 , wherein the MgO-TTZ ceramic has about from 2 to 5 percent by weight MgO.

9. The wear couple of claim 8 , wherein the MgO-TTZ ceramic has about from 3.1 to 3.4 percent by weight MgO.

10. The wear couple of claim 6 , wherein the joint implant prosthesis is a bipolar hip joint implant.

11. The wear couple of claim 10 , wherein the MgO-TTZ ceramic has about from 2 to 5 percent by weight MgO.

12. The wear couple of claim 11 , wherein the MgO-TTZ ceramic has about from 3.1 to 3.4 percent by weight MgO.

13. The wear couple of claim 6 , wherein the joint implant prosthesis is a total knee joint implant.

14. The wear couple of claim 13 , wherein the MgO-TTZ ceramic has about from 2 to 5 percent by weight MgO.

15. The wear couple of claim 14 , wherein the MgO-TTZ ceramic has about from 3.1 to 3.4 percent by weight MgO.

16. The wear couple of claim 6 , wherein the MgO-TTZ ceramic has about from 2 to 5 percent by weight MgO.

17. The wear couple of claim 16 , wherein the MgO-TTZ ceramic has about from 3.1 to 3.4 percent by weight MgO.

18. A hard substance wear couple for a joint implant prosthesis, which comprises:

a first zirconia ceramic containing articulating body for articulation on a second zirconia ceramic containing articulating body; and

the second zirconia ceramic containing articulating body;

wherein:

the first and second zirconia ceramic containing articulating bodies are of differing hardness and include respective first and second zirconia articulating surfaces for articulation in the wear couple in a joint implant prosthesis, which thus also are of differing hardness;

an MgO-TTZ ceramic makes up both of the first and second articulating bodies such that MgO-TTZ articulates against MgO-TTZ;

the first articulating body has a convex articulating surface, and the second articulating body has a corresponding concave articulating surface that can articulate with the convex articulating surface of the first articulating body, wherein the convex articulating surface of the first articulating body is harder than the corresponding concave articulating surface of the second articulating body, and wherein the first articulating body embraces the first zirconia containing articulating body, and the second articulating body embraces the second zirconia containing articulating body;

the hard substance wear couple is useful in or as the joint implant prosthesis; and

the joint implant prosthesis is selected from the group consisting of an enarthrodial joint implant, and a ginglymous joint implant—

wherein the convex articulating surface has a mismatch with the concave articulating surface, being about from 25 to 150 μm less than the concave articulating surface, such that effective surface contact between the convex articulating surface and the concave articulating surface generally varies by a factor of 2.5×.

19. The wear couple of claim 18 , wherein the MgO-TTZ ceramic has about from 2 to 5 percent by weight MgO; and the joint implant prosthesis is the enarthrodial joint implant.

20. The wear couple of claim 18 , wherein the MgO-TTZ ceramic has about from 2 to 5 percent by weight MgO; and the joint implant prosthesis is the ginglymous joint implant.

Assignments (4)
CHANGE OF NAME Recorded Aug 9, 2018
From: XYLON LLC
To: CERAMIC MEDICAL PRODUCTS LLC
Reel/Frame 046592/0502 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2018
From: SIGNAL MEDICAL CORPORATION; LOUIS A. SERAFIN, JR. TRUST
To: XYLON, LLC
Reel/Frame 047254/0096 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2018
From: SIGNAL MEDICAL CORPORATION; LOUIS A. SERAFIN, JR. TRUST
To: XYLON, LLC
Reel/Frame 047274/0620 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2015
From: SERAFIN, LOUIS A. JR.; BURLINGAME, NICHOLAS H.
To: SIGNAL MEDICAL CORPORATION
Reel/Frame 035857/0686 →
Continuity (2)
Provisional Application 60676668 · Apr 29, 2005
Provisional Application 60714706 · Sep 7, 2005