Insulation displacement system
View Patent ↗An insulation-displacement system that comprises a first insulation-displacement terminal (IDT) adapted to receive in a mating configuration a second IDT. The first IDT comprises a first plate that includes a base edge, and a slot configured to receive an electrical conductor surrounded by an insulator and displace the insulator. The slot extends towards the center of the first plate from a second edge located opposite the base edge.
1. An insulation-displacement system comprising:
a first insulation-displacement terminal (IDT) and a second IDT, the first IDT adapted to receive in a mating configuration the second IDT, each of the first and second IDT comprising an associated plate that includes:
a base edge, and
a slot configured to receive an electrical conductor surrounded by an insulator and displace the insulator, wherein the slot extends towards the center of the associated plate from a second edge located opposite the base edge.
2. The insulation-displacement system of claim 1
wherein the surface of the plate of the first IDT is placed substantially adjacent to the surface of the plate of the second IDT, and wherein the second edge of the second IDT is displaceable towards the base edge of the first IDT.
3. The insulation-displacement system of claim 1 , wherein the second edge of each plate of each of the IDT's is V-shaped, and wherein each slot extends from the respective V-shaped edge.
4. The insulation-displacement system of claim 1 , wherein the slot of the first IDT and the slot of the second IDT are substantially adjacent such that the slots define a closed adjustable aperture configured to hold the electrical conductor.
5. The insulation-displacement system of claim 1 , wherein the plate of the second IDT further includes two substantially flat side edges, and wherein the plate of the first IDT further includes two side edges formed to define tracks configured to receive the respective side edges of the second IDT.
6. The insulation-displacement system of claim 5 , wherein the formed side edges of the first IDT are curved inwardly.
7. The insulation-displacement system of claim 1 , wherein each plate of each of the IDT's further includes an arc-shaped rib configured to prevent slot deformation.
8. The insulation-displacement system of claim 1 , wherein each plate of each of the IDT's is substantially entirely constructed from an electrical conductive material.
9. The insulation-displacement system of claim 1 , wherein each of the IDT's further includes a projection extending from the plate of the corresponding IDT, the projection configured to electrically couple the corresponding IDT to an electrical contact.
10. The insulation-displacement system of claim 9 , wherein the projection of each of the IDT's is a blade that extends in a direction that is substantially perpendicular to surface of the corresponding plate.
11. The insulation-displacement device of claim 10 , wherein the surfaces of the respective blades of the first IDT and the second IDT are positioned adjacent to each other such that the adjacently placed blades define a resultant blade having a thickness that is substantially the sum of the thickness of the respective blades of the first IDT and the second IDT.
12. The insulation-displacement system of claim 11 , wherein the resultant blade is configured to be received in an electrically conducting socket.
13. The insulation-displacement system of claim 12 , wherein the socket is coupled to a crimp connector.
14. The insulation-displacement system of claim 12 , wherein the socket comprises a female fastener configured to maintain the resultant blade within the socket.
15. The insulation displacement system of claim 1 , wherein the first IDT further comprises a folded blade extending from the first plate, the folded blade comprising at least one pivotable plate extending from an end of the blade proximate to the first plate such the at least one pivotable plate and the first plate define a passage for receiving a side edge of the second plate of the second IDT.
16. The insulation-displacement system of claim 1 , wherein the first IDT further includes a rolled receiver configured to fixture and lock the second IDT.
17. The insulation displacement system of claim 1 wherein the electrical conductor includes a bundle of conductors, and wherein the slot of the first IDT and the slot of the second IDT are structured to slice through insulators of the bundle of conductors and apply compressive forces directly and circumferentially to the bundle of conductors.
18. The insulation displacement system of claim 4 wherein the adjustable aperture is configured to hold variable-size electrical conductors.
19. The insulation-displacement system of claim 2 , wherein the slot of the first IDT and the slot of the second IDT define an aperture configured to prevent the electrical conductor from migrating out of the slot of the first IDT and the slot of the second IDT.
20. An electrical tap connector comprising:
a first insulation-displacement terminal (IDT) and a second IDT, the first IDT adapted to receive in a mating configuration the second IDT, each of the first and second IDT comprising:
an electrically conducting member; and
a plate including:
a base edge, and
a slot configured to receive a first electrical conductor and displace an insulator of the conductor, wherein the slot extends towards the center of the plate from a second edge located opposite the base edge; and
an electrically conducting receiver electrically coupled to a second electrical conductor, wherein the receiver is configured to receive at least one of: the member of the first IDT, and the member of the second IDT.
21. The electrical tap connector of claim 20
wherein the surface of the plate of the first IDT is placed substantially adjacent to the surface of the plate of the second IDT, and wherein the second edge of the second IDT is displaceable towards the base edge of the first IDT.
22. The electrical tap connector of claim 20 , wherein the second edge of each plate of each of the IDT's is V-shaped, and wherein each slot extends from the respective V-shaped edge.
23. The electrical tap connector of claim 20 , wherein the slot of the first IDT and the slot of the second IDT are substantially adjacent such that the slots define a closed adjustable aperture configured to hold the electrical conductor.
24. The electrical tap connector of claim 20 , wherein the member of each of the IDT's includes a blade that extends from the plate of the respective IDT in a substantially perpendicular direction to the surface of the plate.
25. The electrical tap connector of claim 24 , wherein the surface of the blade of the first IDT is substantially parallel and adjacent to the surface of the blade of the second IDT, such that the adjacently placed blade of the first IDT and the blade of the second IDT define a resultant blade having a thickness that is substantially the sum of the thickness of the respective blades.
26. The electrical tap connector of claim 20 , wherein the receiver includes a crimp connector comprising a socket that is electrically and mechanically coupled to a crimp barrel.
27. The electrical tap connector of claim 26 , wherein the crimp connector is configured to receive and create an electrical contact with the second electrical conductor.