IP Library Granted Patent US 7,345,636
Granted Patent B2
US 7,345,636 · App. 11/404,064 · Granted Mar 18, 2008

Dielectric encapsulating antenna

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Quick Facts
Patent No.
US 7,345,636
App. No.
11/404,064
Granted
Mar 18, 2008
Kind
B2
Abstract

An apparatus and method for providing a broadband antenna is disclosed. For one embodiment of the invention, a molded antenna structure is provided having a gap between electrical components on the printed circuit assembly (PCA) and an overmolding of the antenna structure. One embodiment of the invention substantially reduces the degradation of the antenna performance in wideband modes of operation compared with prior art overmolding schemes. For one embodiment of the invention, the gap between the electrical components and the overmolding is formed by implementing a “cap” (covering) over the components on the PCA such that they are substantially surrounded by air between the cap and the PCA surface.

Claims (31)

1. An antenna assembly, comprising:

an antenna;

a printed circuit assembly having a matching circuit; and

an overmolding having an inner surface and an outer surface disposed over the printed circuit assembly, the overmolding maintaining a gap between the matching circuit and the inner surface of the overmolding.

2. The antenna assembly of claim 1 wherein the gap comprises an air cavity around the matching circuit.

3. The antenna assembly of claim 1 wherein the gap is maintained by a cap disposed between the matching circuit and the overmolding.

4. The antenna assembly of claim 3 wherein the cap and the overmolding are comprised of a same material.

5. The antenna assembly of claim 4 wherein the same material is a thermoplastic.

6. The antenna assembly of claim 1 wherein the antenna is one of a multi-band antenna, or a single-band antenna with broadband characteristics.

7. The antenna assembly of claim 1 further comprising:

a connector coupled to the printed circuit assembly, a portion of the connector encapsulated by the overmolding.

8. A method comprising:

coupling an antenna to an antenna matching circuit;

placing a cap over the antenna matching circuit, the cap maintaining a gap between the matching circuit an inner surface of the cap; and

overmolding a portion of the antenna and the capped matching circuit.

9. The method of claim 8 wherein the gap comprises an air cavity around the matching circuit.

10. The method of claim 8 wherein the cap and the overmolding are comprised of a same material.

11. The method of claim 10 wherein the same material is a thermoplastic.

12. The method of claim 8 wherein the antenna is one of a multi-band antenna, or a single-band antenna with broadband characteristics.

13. The method of claim 8 further comprising:

coupling a connector to the matching circuit and overmolding a portion of the connector.

14. A method comprising:

coupling an antenna to a printed circuit assembly having a matching circuit;

coating the matching circuit with a soluble material;

overmolding a portion of the antenna and the coated matching circuit; and

dissolving the soluble material to form a gap between the matching circuit and an inner surface of an overmolding.

15. The method of claim 14 wherein the gap comprises an air cavity around the matching circuit.

16. The method of claim 14 wherein the overmolding is comprised of a thermoplastic.

17. The method of claim 14 wherein the antenna is one of a multi-band antenna, or a single-band antenna with broadband characteristics.

18. The method of claim 14 further comprising:

coupling a connector to the matching circuit and overmolding a portion of the connector.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2013
From: SIERRA WIRELESS, INC.
To: NETGEAR, INC.
Reel/Frame 030556/0939 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2006
From: POURSEYED, BEHROUZ; FLORESCU, DAN; CAESAR, DAVID
To: SIERRA WIRELESS, INC.
Reel/Frame 017915/0748 →