IP Library Granted Patent US 7,573,155
Granted Patent B2
US 7,573,155 · App. 11/405,496 · Granted Aug 11, 2009

Systems and methods for distributing loads

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Quick Facts
Patent No.
US 7,573,155
App. No.
11/405,496
Granted
Aug 11, 2009
Kind
B2
Abstract

Systems and methods for adjusting outputs of dynamoelectric devices, such as alternators, are provided. The outputs of the dynamoelectric devices may be balanced to facilitate load sharing among the devices. The outputs may be balanced by monitoring field signals associated with the dynamoelectric devices and controlling the field voltages of the devices. The outputs may also be adjusted to supply the load in dissimilar proportions.

Claims (50)

1. A system comprising:

a first dynamoelectric device producing a first output and supplying a load;

a second dynamoelectric device producing a second output and supplying the load; and

a control module configured to independently balance the first and second outputs, such that the first and second dynamoelectric devices supply the load in similar proportions, by directly monitoring a first field signal associated with a rotor of the first dynamoelectric device and a second field signal associated with a rotor of the second dynamoelectric device, and adjusting both the first dynamoelectric device and the second dynamoelectric device to balance the first and second outputs.

2. The system of claim 1 , wherein the first dynamoelectric device is a first alternator and the second dynamoelectric device is a second alternator.

3. The system of claim 2 , wherein the first and second alternators are embedded in a vehicle.

4. The system of claim 1 , wherein the control module determines a first duty cycle of the first dynamoelectric device from the first field signal and determines a second duty cycle of the second dynamoelectric device from the second field signal.

5. The system of claim 4 , wherein the control module substantially balances the first and second outputs such that the first and second duty cycles are substantially balanced.

6. The system of claim 1 , wherein the first field signal reflects a field voltage of the first dynamoelectric device and the second field signal reflects a field voltage of the second dynamoelectric device.

7. The system of claim 1 , wherein the first dynamoelectric device includes a first sense terminal and the second dynamoelectric device includes a second sense terminal, and wherein the control module substantially balances the first and second outputs by adjusting at least one of a first sense voltage at the first sense terminal and a second sense voltage at the second sense terminal.

8. The system of claim 7 , wherein the control module adjusts at least one of the first and second sense voltages by decreasing at least one of a first resistance and a second resistance respectively coupled to the first and second sense terminals.

9. The system of claim 1 , wherein the control module substantially balances the first and second outputs by controlling a first field voltage and a first field current supplied to the first dynamoelectric device and a second field voltage and a second field current supplied to the second dynamoelectric device.

10. The system of claim 9 , wherein the first dynamoelectric device includes a first sense terminal and the second dynamoelectric device includes a second sense terminal, and wherein the control module controls the first and second field voltages and the first and second field currents by adjusting at least one of a first sense voltage at the first sense terminal and a second sense voltage at the second sense terminal.

11. The system of claim 10 , wherein the control module adjusts at least one of the first and second sense voltages by decreasing at least one of a first resistance and a second resistance respectively coupled to the first and second sense terminals.

12. The system of claim 1 , wherein the first field signal is monitored directly from a first rotor of the first dynamoelectric device and the second field signal is monitored directly from a second rotor of the second dynamoelectric device.

13. The system of claim 1 , wherein the first field signal is monitored via a first field monitor signal provided by a first regulator coupled to the first dynamoelectric device and the second field signal is monitored via a second field monitor signal provided by a second regulator coupled to the second dynamoelectric device.

14. The system of claim 13 , wherein the first field monitor signal directly corresponds to the first field signal and the second field monitor signal directly corresponds to the second field signal.

15. The system of claim 13 , wherein the first field monitor signal is provided through a pull-push circuit and includes an inverse of the first field signal.

16. The system of claim 15 , wherein the second field monitor signal directly corresponds to the second field signal.

17. The system of claim 1 , wherein the control module includes at least one microprocessor.

18. The system of claim 1 , further comprising a third dynamoelectric device producing a third output and supplying the load.

19. The system of claim 18 , wherein the control module is further configured to substantially balance the first, second, and third outputs, such that the first, second, and third dynamoelectric devices supply the load in similar proportions.

20. The system of claim 1 , wherein the control module substantially balances the first and second outputs such that the first output and the second output differ by less than 10 percent.

21. A method for balancing dynamoelectric machine outputs, the method comprising:

directly monitoring a first field signal associated with a rotor of a first dynamoelectric machine;

directly monitoring a second field signal associated with a rotor of a second dynamoelectric machine;

independently balancing a first output of the first dynamoelectric machine and a second output of the second dynamoelectric machine by controlling a first field voltage of the first dynamoelectric machine and a second field voltage of the second dynamoelectric; and

adjusting both the first dynamoelectric device and the second dynamoelectric device to balance the first and second outputs.

22. The method of claim 21 , wherein monitoring the first field signal includes determining a duty cycle of the first dynamoelectric machine based on the first field signal.

23. The method of claim 21 , wherein monitoring the first field signal includes monitoring a first field voltage of the first dynamoelectric machine.

24. The method of claim 23 , wherein monitoring the second field signal includes determining a duty cycle of the second dynamoelectric machine based on the second field signal.

25. The method of claim 21 , wherein substantially balancing the first and second outputs includes adjusting at least one resistance to control the first and second field voltages.

26. The method of claim 21 , wherein substantially balancing the first and second outputs includes balancing the first and second outputs such that the first output and the second output differ by less than 10 percent.

27. A circuit for balancing dynamoelectric machine outputs, the circuit comprising:

a first variable resistance coupled to a first sense terminal of a first dynamoelectric machine;

a second variable resistance coupled to a second sense terminal of a second dynamoelectric machine; and

a control module, including:

a first input terminal for directly monitoring a first field voltage associated with a rotor of the first dynamoelectric machine;

a second input terminal for directly monitoring a second field voltage associated with a rotor of the second dynamoelectric machine; and

a processor for independently balancing a first output of the first dynamoelectric machine and a second output of the second dynamoelectric machine by adjusting the first and second variable resistances.

28. The circuit of claim 27 , wherein the first and second dynamoelectric machines include alternators.

29. A system comprising

means for directly monitoring a first field signal associated with a rotor of a first dynamoelectric machine;

means for directly monitoring a second field signal associated with a rotor of a second dynamoelectric machine; and

means for independently balancing a first output of the first dynamoelectric machine and a second output of the second dynamoelectric machine by controlling a first field voltage of the first dynamoelectric machine and a second field voltage of the second dynamoelectric machine; and

means for adjusting both the first dynamoelectric device and the second dynamoelectric device to balance the first and second outputs.

30. A method for adjusting dynamoelectric machine outputs, comprising:

directly monitoring a first field signal associated with a rotor of a first dynamoelectric machine that supplies a load;

directly monitoring a second field signal associated with a rotor of a second dynamoelectric machine that supplies the load; and

adjusting outputs of the first dynamoelectric machine and the second dynamoelectric machine, such that the first dynamoelectric machine and the second dynamoelectric machine supply the load in dissimilar proportions, by controlling a first field voltage of the first dynamoelectric machine and a second field voltage of the second dynamoelectric machine.

Assignments (24)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 7, 2018
From: SURE POWER, INC.
To: EATON INTELLIGENT POWER LIMITED
Reel/Frame 047441/0261 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2017
From: REMY TECHNOLOGIES, L.L.C.
To: BORGWARNER INC.
Reel/Frame 043539/0619 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025521/0387 Recorded Nov 12, 2015
From: BANK OF AMERICA, N.A.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 037101/0125 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025525/0186 Recorded Nov 12, 2015
From: WELLS FARGO CAPITAL FINANCE, L.L.C.
To: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, L.L.C.
Reel/Frame 037108/0618 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (REVOLVER) Recorded Jan 4, 2011
From: BARCLAYS BANK PLC
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; WESTERN REMAN INDUSTRIAL, L.L.C.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.
Reel/Frame 025578/0009 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (THIRD LIEN) Recorded Jan 4, 2011
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.; REMY TECHNOLOGIES L.L.C.
Reel/Frame 025577/0001 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jan 4, 2011
From: BARCLAYS BANK PLC
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; WESTERN REMAN INDUSTRIAL, L.L.C.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.
Reel/Frame 025577/0885 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (REVOLVER) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0410 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0494 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (SECOND LIEN) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0597 →
SECURITY AGREEMENT Recorded Dec 23, 2010
From: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, LLC
To: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
Reel/Frame 025525/0186 →
GRANT OF PATENT SECURITY INTEREST Recorded Dec 20, 2010
From: REMY TECHNOLOGIES, L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025521/0387 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2010
From: REMY INC.
To: REMY TECHNOLOGIES, LLC
Reel/Frame 025437/0022 →
RELEASE OF SECURITY INTEREST Recorded Jan 11, 2008
From: DEUTSCHE BANK NATIONAL TRUST COMPANY
To: REMY INTERNATIONAL, INC.
Reel/Frame 020353/0212 →
SECURITY AGREEMENT Recorded Dec 21, 2007
From: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M. & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY, INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY SALES, INC.; REMY INTERNATIONAL HOLDINGS, INC.; REMY REMAN, L.L.C.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.; REMY TECHNOLOGIES, L.L.C.
To: THE BANK OF NEW YORK TRUST COMPANY, N.A.
Reel/Frame 020540/0381 →
SECURITY AGREEMENT (SECOND LIEN) Recorded Dec 17, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020270/0951 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Dec 14, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020261/0583 →
SECURITY AGREEMENT (REVOLVER) Recorded Dec 13, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020261/0460 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2007
From: REMY INC.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 020270/0236 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Oct 31, 2007
From: REMY INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020056/0197 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Oct 31, 2007
From: REMY INTERNATIONAL, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020056/0141 →
SECURITY AGREEMENT (REVOLVER) Recorded Oct 30, 2007
From: REMY INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020045/0696 →
SECURITY AGREEMENT (REVOLVER) Recorded Oct 30, 2007
From: REMY INTERNATIONAL, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020064/0206 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2006
From: LAWAHMEH, AHMED; BRUNE, CHRISTOPHER S.; POLITANO, GUIDO
To: REMY INC. (50% INTEREST); SURE POWER, INC. D/B/A SURE POWER INDUSTRIES, INC. (50% INTEREST)
Reel/Frame 017796/0786 →